United States Sustainable textile fibers Industry is projected CAGR of 8% - Driven by Eco-Friendly Consumer Demand and Increasing Adoption of Recycled & Bio-Based Fibers | Industry Analysis, Trends, Growth Drivers, and Forecasts | DataM Intelligence

Leander, Texas and TOKYO, Japan- The U.S. sustainable textile fibers market is estimated at approximately USD 2.87 billion in 2025, growing at a projected CAGR of around 8% through 2033.

Global Sustainable Textile Fibers Market reached US$ 48.15 billion in 2023 and is expected to reach US$ 71.65 billion by 2031, growing with a CAGR of 5.09% during the forecast period 2024-2031.

The market is driven by, U.S. consumers are increasingly choosing clothing made from organic, recycled, and low-impact fibers due to environmental awareness.

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Industry Latest News 2025:

✅ In September 2025, Lenzing Fibers Inc. expanded its TENCELTM lyocell fiber production in Alabama, focusing on bio-based, low-carbon textiles.

✅ Unifi, Inc. launched REPREVE® Our Ocean® fibers made from ocean-bound plastic bottles, enhancing circular fashion initiatives.

✅ DuPont Biomaterials partnered with apparel brands to scale Sorona® polymer fibers from renewable plant-based ingredients.

✅ Patagonia introduced a collection using 100% recycled nylon and organic cotton blends to reduce textile waste.

✅ Eastman Chemical Company expanded its molecular recycling technology to increase feedstock for sustainable polyester fibers.

✅ Major brands emphasize ethical sourcing and certifications like GOTS, promoting transparency and sustainability in production.

✅ Industry leaders continue investing in R&D to develop novel fibers from agricultural by-products and recycled materials to meet growing market needs

Recent Mergers & Acquisitions

✅ Stein Fibers LLC acquired Fibertex Corp.'s North American fiber operations to expand its fiber product portfolio and capabilities.

✅ Leigh Fibers purchased operating assets of Martex Fiber, rebranding as Revive Fiber, focusing on recycling and sustainability efforts.

✅ Panda Biotech entered an equity partnership with the Southern Ute Indian Tribe Growth Fund to develop the Panda High Plains Hemp Gin project, poised to be a leading hemp processing facility.

✅ Latco America Polymers appointed FiberQuest as its exclusive sales distribution partner in North America to scale recycled polyester staple fiber production.

Market Segmentation Analysis

The US Sustainable Textile Fibers Market is Segmented By Product, Source, Technology

By Product: The market includes organic cotton, linen, hemp, bamboo, recycled polyester, and novel bio-based fibers like Piñatex (pineapple leaf leather) and sustainable polyester. Organic cotton dominates the product segment due to consumer preference and premium quality, while recycled polyester is growing rapidly because of circular economy initiatives.

By Source: Key sources are plant-based fibers (e.g., cotton, hemp, flax), regenerated cellulose fibers (lyocell, viscose), and recycled fibers derived from post-consumer plastics and agricultural waste. Plant-based fibers hold the largest market share due to abundant raw materials and eco-friendliness.

By Technology: Advanced technologies such as eco-friendly dyes, waterless dyeing, biodegradable fibers, closed-loop production systems, and enzymatic recycling are used to improve sustainability and reduce environmental impact. Innovations focus on lowering water consumption, energy usage, and carbon footprint while enhancing fiber performance.

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205 pages.

Growth Drivers:-

Increasing consumer awareness regarding the environmental impact of traditional textile fibers is driving demand for sustainable alternatives like organic cotton, hemp, bamboo, and recycled polyester.

Stringent environmental regulations and government initiatives support sustainable practices, encouraging manufacturers to adopt eco-friendly fibers and production techniques.

The growing popularity of circular economy principles promotes adoption of recycled fibers and closed-loop textile production systems, reducing waste and resource consumption.

Innovation in fiber technology, including bio-based and biodegradable fibers and advanced recycling processes, is improving material performance and affordability.

Leading fashion brands' sustainable sourcing commitments and incorporation of eco-friendly fibers in their supply chains boost market growth.

Consumer preference for hypoallergenic, breathable, and durable fibers aligns with features of many natural and sustainable textile fibers

Regional Insights:-

- North America, especially the U.S., holds a significant share due to advanced industrial infrastructure, strong R&D capabilities, and growing consumer demand for eco-friendly textiles.

- The U.S. market benefits from supportive government initiatives promoting sustainability and innovation in textile manufacturing.

- Key textile hubs in the U.S., including California, North Carolina, and South Carolina, drive production with investments in organic cotton and recycled fiber technologies.

- The automotive and apparel industries in the U.S. increasingly incorporate sustainable fibers, expanding market applications.

- The Asia-Pacific region leads globally due to large-scale production in China, India, and Southeast Asia, with expanding textile manufacturing and eco-conscious consumer bases.

- Europe maintains strong demand driven by stringent environmental regulations and established sustainable fashion markets in countries like Germany, France, and the UK.

Key Trends and Technological Advancements

Surge in consumer demand for eco-friendly and ethically produced textiles is driving innovation in sustainable fiber development.

Increasing adoption of bio-based fibers such as organic cotton, hemp, bamboo, lyocell, and recycled polyester to reduce environmental footprint.

Integration of circular economy principles encourages recycling and reuse of textile fibers, pushing closed-loop production systems.

Advancements in fiber technology include development of biodegradable fibers, waterless dyeing, and low-impact manufacturing processes to minimize pollution and water usage.

Rising use of agricultural waste, food by-products, and bioengineered materials like MyloTM and PiñatexTM in fiber production.

Smart fabric innovations are emerging, incorporating lifecycle assessment, quality control, and enhanced durability.

Technologies such as enzymatic recycling and molecular recycling improve raw material recovery and circularity.

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Key Players:

Milliken & Company - Unifi Inc. - Parkdale Mills - Mount Vernon Mills - EnviroTextiles LLC - Hemp Fortex - Aurora Silk - Bulk Hemp Warehouse - Rawganique - Monaluna Organic Fabric - Pendleton Woolen Mills - Kendor Textiles - Maharam - Nature's Fabrics - Pickering International - Pine Crest Fabrics, Inc. - Spoonflower - Wazoodle - ZS Fabrics

Key Highlights

Milliken & Company: A leading privately held textile manufacturer based in South Carolina with over $2.5 billion in revenue. Known for innovation in performance fabrics including flame-resistant and antimicrobial textiles.

Unifi Inc.: Based in North Carolina, Unifi is a pioneer in recycled textile fibers through its REPREVE brand, converting billions of plastic bottles into high-quality fibers annually.

Parkdale Mills: One of the largest domestic yarn producers with numerous spinning facilities in the U.S., Mexico, and Central America. Vertical integration with U.S. cotton growers ensures consistent quality and supports domestic agriculture.

Mount Vernon Mills: Based in Georgia, specializes in industrial sewing threads and embroidery products, with strong presence in uniform and protective fabrics markets.

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