Press release
Summary of key points of structural design of electric vehicle charging piles
According to the charging method, ev charging piles [https://www.beihaipower.com/] are divided into three types: AC charging piles, DC charging piles, and AC and DC integrated charging piles. DC charging stations [https://www.beihaipower.com/dc-charging-station/] are generally installed on highways, charging stations and other places; AC charging stations are generally installed in residential areas, parking lots, road parking spaces, highway service areas and other locations. According to the requirements of the State Grid Q/GDW 485-2010 standard, the electric car charging pile [https://www.beihaipower.com/products/] body should meet the following technical conditions.
Image: https://www.beihaipower.com/uploads/47d41074a7a913a2ab83cef5be672c3d1.jpeg
Environmental conditions:
(1) Working environment temperature: -20 degrees C~+50 degrees C;
(2) Relative humidity: 5%~95%;
(3) Altitude: less than or equal to 2000m;
(4) Seismic capacity: the horizontal acceleration of the ground is 0.3g, the vertical acceleration of the ground is 0.15g, and the equipment should be able to withstand three sine waves acting at the same time, and the safety factor should be greater than 1.67.
Environmental resistance requirements:
(1) The protection level of the ev charger shell should reach: indoor IP32; IP54 outdoors, and equipped with necessary rain and sun protection devices.
(2) Three anti-(moisture-proof, mildew-proof, anti-salt spray) requirements: the protection of the printed circuit board, connectors and other circuits in the charger should be treated with moisture-proof, mildew-proof, and salt-spray protection, so that the charger can operate normally in an outdoor humid and salt-containing environment.
(3) Anti-rust (anti-oxidation) protection: The iron shell of the ev charging station and the exposed iron bracket and parts should take double-layer anti-rust measures, and the non-ferrous metal shell should also have an anti-oxidation protective film or anti-oxidation treatment.
(4) The shell of the ev charging pile shall be able to withstand the impact strength test specified in 8.2.10 in GB 7251.3-2005.
2. The structural characteristics of the sheet metal charging pile shell
The charging pile is generally composed of a charging pile body, a charging socket, a protection control device, a metering device, a card swiping device, and a human-computer interaction interface, as shown in the figure below.
Image: https://www.beihaipower.com/uploads/70627b1dab8bdb47963805c0834c8b0a.jpeg
The sheet metal structure charging pile is made of low-carbon steel plate with a thickness of about 1.5mm, and the processing method adopts sheet metal tower punching, bending, and welding forming process. Some types of charging piles are designed with a double-layer structure in consideration of the needs of outdoor protection and heat insulation. The overall shape of the product is mainly rectangular, the frame is welded as a whole, in order to ensure the beauty of the appearance, the rounded surface is added locally, and in order to ensure the overall strength of the electric vehicle charging piles, it is generally welded with stiffeners or reinforcing plates.
The outer surface of the pile is generally arranged with panel indicators, panel buttons, charging interfaces and heat dissipation holes, etc., the rear door or side is equipped with an anti-theft lock, and the pile is fixed on the installation base by anchor bolts.
Fasteners are generally made of electro-galvanized or stainless steel. In order to ensure that the electric car charger station body has a certain corrosion resistance, the charging pile is generally sprayed with outdoor powder coating or outdoor paint as a whole to ensure its service life.
Image: https://www.beihaipower.com/uploads/74b54db97a85550ab1e44efc1739e095.jpeg
3. Anti-corrosion design of sheet metal structure charging pile [https://www.beihaipower.com/]
(1) The appearance of the pile structure of the charging pile should not be designed with sharp corners.
(2) It is recommended that the top cover of the ev charging pile has a slope of more than 5 degrees to prevent water accumulation on the top.
(3) Dehumidifier is used for dehumidification of relatively sealed products to prevent condensation. For products that have heat dissipation needs and open heat dissipation holes, humidity controller + heater should be used for dehumidification to prevent condensation.
(4) After sheet metal welding, the outdoor environment is fully considered, and the external weld is fully welded to ensure that the product meets the IP54 waterproof requirements.
(5) For sealed welded structures such as door panel stiffeners, spraying can not enter the inside of the sealing structure, and the design is improved by means of spraying and assembly, or galvanized sheet welding, or electrophoresis and spraying after welding.
(6) The welded structure should avoid narrow gaps and narrow spaces that cannot be entered by spray guns.
(7) The heat dissipation holes should be designed as components as far as possible to avoid narrow welds and interlayers.
(8) The purchased lock rod and hinge should be made of 304 stainless steel as far as possible, and the neutral salt spray resistance time should not be less than 96h GB 2423.17.
(9) The nameplate is fixed with waterproof blind rivets or adhesive paste, and waterproof treatment must be done when it needs to be fixed with screws.
(10) The selection of all fasteners should be treated with zinc-nickel alloy plating or 304 stainless steel, zinc-nickel alloy fasteners meet the neutral salt spray test for 96h without white rust, and all exposed fasteners are made of 304 stainless steel.
(11) Zinc-nickel alloy fasteners should not be used in conjunction with stainless steel.
(12) The anchor hole for the installation of the ev car charging post shall be pre-processed, and the hole shall not be drilled after the charging pile is placed. The inlet hole at the bottom of the charging pile should be sealed with fireproof mud to prevent surface moisture from entering the pile from the inlet hole. After installation, silicone sealant can be applied between the pile and the cement installation table to strengthen the sealing of the bottom of the pile.
After reading the above technical requirements and anti-corrosion design of the sheet metal charging pile shell, now do you know why the price of the charging pile with the same charging power will be very different?
Media Contact
Company Name: China Beihai Fiberglass Co., Ltd.
Email:Send Email [https://www.abnewswire.com/email_contact_us.php?pr=summary-of-key-points-of-structural-design-of-electric-vehicle-charging-piles]
Country: China
Website: https://www.fiberglassfiber.com/
Legal Disclaimer: Information contained on this page is provided by an independent third-party content provider. ABNewswire makes no warranties or responsibility or liability for the accuracy, content, images, videos, licenses, completeness, legality, or reliability of the information contained in this article. If you are affiliated with this article or have any complaints or copyright issues related to this article and would like it to be removed, please contact retract@swscontact.com
This release was published on openPR.
Permanent link to this press release:
Copy
Please set a link in the press area of your homepage to this press release on openPR. openPR disclaims liability for any content contained in this release.
You can edit or delete your press release Summary of key points of structural design of electric vehicle charging piles here
News-ID: 4094714 • Views: …
More Releases from ABNewswire
The Cave Stone Craft Revolution! Inorganic dry powder coating, remodeling the be …
Image: https://ecdn6-nc.globalso.com/upload/p/3451/image_other/2025-06/1-7.jpg
Material Revolution of cave stone technology
With the pursuit of natural texture and long-lasting performance of the building facade, cave stone is favored for its unique texture and historical feeling. However, the effect of travertine made by traditional emulsion coatings often shows fatigue under the test of time and environment -- fading, peeling and lack of weather resistance have become a dull pain in high-end buildings.
Sengu new materials, as an…
The Evolution of Chinese Motorcycles with QJMOTOR
Today, Chinese brands like QJMOTOR are challenging industry norms with high-performance and competitively priced bikes.
Not long ago, Chinese motorcycles [https://news.imotorbike.com/en/2025/03/cheap-motorcycles-america/] were seen as cheap but unreliable. While they provided an affordable entry point, they struggled to compete with established Japanese and European brands. Today, that perception is shifting, with manufacturers like QJMOTOR [https://global.qjmotor.com/] proving that affordability can go hand-in-hand with performance and innovation.
QJMOTOR: A Brand on the Rise
QJMOTOR, backed by…
Low-cost Adventouring? Participation in the Sterrare e Umano Trophy 2025 with th …
This time we went big: together with QJMOTOR [https://global.qjmotor.com/], we participated in one of the most important Italian Adventouring events, the Sterrare e Umano Trophy 2025. However, since we don't like simple things and wanted to put one of the most intriguing bikes of recent months to the test, we decided to participate with a QJMOTOR SRT 600 SX. This is the road crossover with a 19-inch front wheel, left…
Introducing the ATR 150: Cross-Boundary Mastery, Leading with Intelligence
The open road beckons, but the city never sleeps. What if you didn't have to choose between them? Enter the ATR 150 [https://global.qjmotor.com/car.html?id=208], a groundbreaking machine engineered to conquer both worlds with effortless grace and intelligent power. This isn't just a scooter; it's a statement, a fusion of rugged adventure and sleek urbanity.
From the very first glance, the ATR 150 commands attention. Its distinctive beak-style fender and sharp, piercing headlights…
More Releases for Image:
CMOS and sCMOS Image Sensors CMOS and sCMOS Image Sensors
The latest CMOS and sCMOS Image Sensors market study offers an all-inclusive analysis of the major strategies, corporate models, and market shares of the most noticeable players in this market. The study offers a thorough analysis of the key persuading factors, market figures in terms of revenues, segmental data, regional data, and country-wise data.
Request a sample on this latest research report @ https://www.reportsnreports.com/contacts/requestsample.aspx?name=5096977
Top Key Players are covered in this report:…
Interventional Image-Guided Systems Market Report 2018: Segmentation by Product …
Global Interventional Image-Guided Systems market research report provides company profile for St. Jude Medical, Neusoft, Konica Minolta, Samsung Medison, Shimadzu, BenQ Medical Technology, Asahi Roentgen, GE Healthcare, Olympus, Philips Healthcare, Siemens Healthineers, Toshiba Medical Systems and Others.
This market study includes data about consumer perspective, comprehensive analysis, statistics, market share, company performances (Stocks), historical analysis 2012 to 2017, market forecast 2018 to 2025 in terms of volume, revenue, YOY growth…
Blue Image Thermal Paper VS Black Image Thermal Paper
Thermal paper shortage situation still ongoing, which makes thermal paper cost rising month by mont, and this situation no changes after one year shortage.
The current thermal paper shortage situation is caused by the shortage of chemicals, mainly dyes. BPS coating is also a problem, but the dyes are more troublesome. Dye is the main chemical used to make thermal paper. And their main supplier CONNECT CHMICALS is still not fully…
Benefits of Drive Image Software and Image Backup
TeraByte Drive Image Backup and Restore presents the ultimate way to keep your data safe or clone the entire contents of your drive to move it to a new disk or computer. Easy to use, there is simply no better way to make a complete image backup that includes your operating system, all programs and all your personal files. This approach eliminates potentially costly human error, such as missing something…
Image Sensors Market By Types - CCD Image Sensors, Linear Image Sensors, CMOS Im …
The vendor landscape of the U.S. image sensors market includes companies such as Dalsa Corporation, Omnivision Technologies Inc., Micron Technology Inc., and Sharp Microelectronics of the Americas. The market players are witnessing an increased demand for linear image sensors owing to the extensive applications of CMOS (complementary metal-oxide semiconductor) image sensors across a wide range of applications. In fact, the majority of the revenue of these market players comes from…
Image Sensors Market (CCD Image Sensors, Linear Image Sensors, CMOS Image Sensor …
The image sensors are primarily categorized as CCD image sensors (area image sensor), linear image sensors and X-ray image sensors. The linear image sensor segmented is subdivided into CMOS image sensors, NMOS image sensors and InGaAs image sensors. The linear image sensor is the largest segment; accounting for about 84.2% of the U.S. images sensor market in 2011, largely due to CMOS image sensors, which accounts for more than 90%…
