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Product Innovations and Advancements in Technology to Boost Industrial Knitting Equipment Market Growth

04-23-2021 07:33 PM CET | Industry, Real Estate & Construction

Press release from: Fact.MR

Demand for industrial knitting equipments faced a slight drop due to the widespread impact of Covid-19 pandemic. As the industrial units were closed in lockdown, manufacturers suffered heavy losses. Now that the condition has normalized in 2021, market players through their relentless efforts are trying to improve their presence and profitability level.

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Rising demands from apparel industries is adding tremendous progressto this market in 2021. Apparel industries are opting for such equipments for their loop stitch jackets, cardigans, large shawls, scarfs etc. Circular-knits are mostly used knit fabrics by apparal sector at present.

Garment manufacturers of 2021 are going for automation. Sweater manufacturers are installing second and third batch of automatic flat knitting machines. Shima Seiki and Stoll continue to emerge as frontrunners throughout the world.

Needles, yarns, tapestry needles, stitch holders, measuring tape, crochet hook, stitch holders, row counter, wool wash kit etc are the main equipments used for knitting purposes. Currently, straight needles and light circular knits are witnessing high demand by global users.

Circular knitting technology is leading the textile industry in producing special fabrics due to its ability of producing these fabrics at a high speed and of suitable quality.

Highly adopted strategies of 2021 includes product innovations, product diversifications, technological advancements, research & developments, partnership agreements, joint ventures and collaborations. Well-recognized vendors in this market are adopting these strategies for strengthening the market positions.

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For instance On 23rd January, 2020, Santoni Corporation, a world leader in production & distribution of knitting machines launched an innovative project called ‘K-Fabric’ to transform circular knitted mesh into linear fabric, giving high-quality and economic benefits. K-Fabric revolution process is introduced to meet the modern fashion market’s demand of customized and fast production cycles.

Besides giving the opportunity to reach superfine gauges, this process is providing a natural bi-stretch effect without adding elastic yarns and easily allowing the knitting of jacquard patterns of any dimensions, complexity and placement. Thisinitiative has added a favourable outlook for the corporation.

In addition to that, Shima Seiki, a leading Japanese textile solution providing company announced to exhibit JEC World 2020 on 14th May, 2020. JEC World is a prototype weft knitting machine under development that is capable of multi-axial insertion.
Fabrics made on the prototype machine uses inlay technique for production of hybrid textiles that combines the stretch characteristics of knitted fabrics with the stability of woven textiles, suited to various technical applications.

Wrap insertion further expands the capability of the equipment to produce 3D-shaped carbon fiber and composite preforms directly on the machine. This has led to savings in post-processing time , cost, material, labor as compared to current methods of preform production.

3D Industrial Knitting to Pave Way for New Opportunities

Automation is not new to the industrial knitting equipment market or the textile industry. However, it has its limitations. Garment manufacturers can produce thousands of identical-looking knitted apparel in a day with the current machinery. The current scenario overlooks the demand for custom-designed apparel which has been on a rise.
Textile manufacturers, however, have been unable to capitalize on the trend owing to the lack of expertise and equipment required to produce custom-design apparel.

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A recent breakthrough in the knitting industry finally shows the potential to open up new prospects in the textile market. Researchers at Carnage Mellon University have written a sophisticated algorithm that can transform 3D designs into stitch-by-stitch instructions for industrial knitting equipment.
The newfound discovery can aid textile manufacturers in producing custom sizes and designs at affordable costs. The algorithm breaks down 3D meshes into step by step instructions for V-bed knitting machines.
With the algorithm, garment manufacturers with proficient designing knowledge would be able to input 3D designs or meshes as instruction for the machine to knit. The feature will, therefore, allow manufacturers to work without the requirement of expert knowledge of computer programming. The technology could pioneer the industry towards a new market for custom sized and designed apparel.

Performance Evaluation of Industrial Knitting Machines to Promote Quality

Monitoring systems to observe and note the operations of knitting machine offer the potential to evaluate the performance of a machine which, in turn, aid in the calculation of the overall productivity of the plant.

A crucial aspect that influences the quality and the quantity of production in industrial knitting is the number of faults a machine commits while operating. The information about the frequency and extent of faults allows manufacturers to plan production and evaluate the overall productivity of the plant.
Ongoing research in the area aims to detect, identify, and locate the faults committed by knitting machines during production by monitoring the yarn input tension. The system can potentially help garment makers in identifying flaws in production and address them to enhance quality and productivity. Such developments are expected to aid in improving the quality of industrial knitting equipment.

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