Outserts – Economic inspection and packaging
With the model TS 160-400 Maximum Machines UG offers a machine for most economic checking and packaging of pharmaceutical leaflets like outserts in a contninuous process. The customers are printing companies for pharmaceutical leaflets all over the world. The products are folded many times and closed with glue or labels. Outserts are small folded leaflets with a format range of 1“x1“ (25x25mm) up to 4“x6“ (100x150mm). The product thickness is up to 10mm and more. The length of the trays is 400mm as a standard. The trays get wrapped around with a plastic film.
The packaging line takes the outserts direct from the knife fold unit or from the labeling machine, carries them to the camera based inspection unit and passes the products to the divert gate then to the turning unit and finally to the tray. The trays are open on the upper side which is presented in an angle. Filled trays are stored on a large delivery table. The infeed capacity is max. 15.000 outserts per hour, the capacity of the packing line is up to 200 finished trays per hour. The capacity of the buffer is approx. 10 minutes.
Up to now the packaging is a 100% manual process. This slows down the production ratio to approx. 6.000 outserts per hour. The bottleneck is the operator. But in most cases it is not economic to set a second operator at the line.
The outsert packaging line TS 160-400 covers the main manual work of the process like inspection, and packaging and optional cardboard tray erecting. The operator is free now for loading the feeder, watching the full process and doing some inspection and documentation work. The production line speeds up to 50 to 100% more output than before. The expensive equipment is used much more effective and the economic result is reliable.
The company Maximum Machines UG was founded in summer 2009 and is located in Kupferzell, Germany. Major activities are special designed machines for postpress like pressing units, stackers, deliveries. They are supplied to OEM customers, to dealers worldwide and to direct customers in Europe with a focus on pharmaceutical print industry.
Pressekontakt und weitere Informationen:
Maximum Machines UG
Telefon 07944 599 168 begin_of_the_skype_highlighting 07944 599 168 end_of_the_skype_highlighting
Telefax 07944 599 170
Alte Haller Straße 14
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