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ABIC Innovative Plastics' Ultem for New Composite Aerospace Board

09-24-2010 10:20 AM CET | Industry, Real Estate & Construction

Press release from: SABIC Innovative Plastics

/ PR Agency: Marketing Solutions
SABIC Innovative Plastics and Crane & Company Co-Developed a New Ultem* Composite Aerospace Board for Aircraft Applications like S

SABIC Innovative Plastics and Crane & Company Co-Developed a New Ultem* Composite Aerospace Board for Aircraft Applications like S

BERGEN OP ZOOM, The Netherlands – September 21, 2010 — At the Aircraft Interiors Expo Americas, Sept. 14-16, 2010, SABIC Innovative Plastics have launched a new breakthrough technology for semi-structural aircraft interior parts featuring its high-flying Ultem* polyetherimide (PEI) resin. New Ultem composite aerospace board (CAB) sheets, co-developed and manufactured with Crane & Co., the global leader in specialty paper, provide a superior alternative to thermoset aramid fiber-reinforced honeycomb composites. The Ultem CAB sheets can be quickly thermoformed, offer a broad range of high-performance properties, are recyclable, and offer great potential to be refurbished with a newly developed decorative film layer while still meeting Federal Aviation Administration (FAA) requirements to extend useful life. The sheets are currently being trialed by a major airline. Together with the expertise of Crane, SABIC Innovative Plastics has launched yet another technology that delivers a cost-effective solution to the global aircraft industry.

“With Ultem CAB sheet, SABIC Innovative Plastics and Crane have achieved dramatic advantages over traditional honeycomb composites across the board, from slashing cycle time to doubling part life,” said Kim Choate, global Ultem product market leader,
SABIC Innovative Plastics. “With its outstanding safety performance and light weight, Ultem resin has been a winner in aircraft interior applications for many years. Now, this resin, in the form of an Ultem resin and glass fiber-reinforced composite panel, is again demonstrating its remarkable versatility to be utilized in multiple forms and delivering additional value to the aircraft industry. We’re confident that Ultem CAB sheet will become the new gold standard for interior panels.”

“We saw an opportunity to apply our expertise in specialty paper technology in a totally new way, and chose to collaborate with SABIC Innovative Plastics because of its leadership in high-performance materials for aircraft interior applications,” said Dennis Lockyer, vice president of nonwovens and technical materials, Crane & Co. “Ultem resin was the solution we needed to create an innovative and technologically advanced paper composite. Our highly successful relationship with SABIC Innovative Plastics enabled us to diversify our portfolio and target a new market opportunity.”

State-of-the-Art Thermoplastic Composite Technology

The use of advanced thermoplastics to replace traditional thermosets in aircraft interiors offers multiple benefits, including the potential for recycling. The most noteworthy is system cost reduction. Because aramid honeycomb composites are highly sensitive to moisture and ultraviolet (UV) light, the porous edges of a part must be laboriously filled and sealed by hand, a process that can take up to 10 hours. In contrast, Ultem CAB sheet parts can be quickly thermoformed in minutes and need no secondary finishing, thanks to the excellent UV resistance and low moisture absorption properties of Ultem resin. In addition to faster cycle times, Ultem CAB sheet cuts system costs through its ability to be re-skinned while still meeting required flame-smoke-toxicity (FST) properties to lengthen its useful life, an option previously not available to customers with aramid honeycomb composite.

Ultem CAB sheet features the excellent FST performance that Ultem resin is known for. The material exceeds the stringent Ohio State University (OSU) 55/55 standard. Still another benefit is its light weight; Ultem CAB sheet weighs an average 1,350 gm/sq meter, and can be customized to meet a range of part weight requirements.

Target applications for the new composite include sidewalls, cockpit panels, ceiling panels, door liners and dividers.

For additional information on SABIC Innovative Plastics’ Ultem composite aerospace board sheets, please go to www.sabic-ip.com.

SABIC Innovative Plastics is exhibiting at K’ 2010 in Düsseldorf, Germany
in Hall 6, Stand D42.

For K2010 SABIC’s focus is a Culture of Innovation, which means investing in Growth, Technology, Sustainability and Customer Focus. We help our customers to innovate, differentiate their applications and optimize costs by:
• investing in global expansion,
• providing the broadest product portfolio that delivers better performance and adds value,
• developing environmentally responsible products and solutions that provide significant and measurable performance advantages,
• working closely with our customers to build long-term relationships and lasting partnerships

About SABIC Innovative Plastics
SABIC Innovative Plastics is a leading, global supplier of engineering thermoplastics with a
75-year history of breakthrough solutions that solve its customers’ most pressing challenges. Today, SABIC Innovative Plastics is a multi-billion-dollar company with operations in more than 35 countries and approximately 9,000 employees worldwide. The company continues to lead the plastics industry with customer collaboration and continued investments in new polymer technologies, global application development, process technologies, and environmentally responsible solutions that serve diverse markets such as automotive, electronics, building & construction, transportation, and healthcare. The company’s extensive product portfolio includes thermoplastic resins, coatings, specialty compounds, film, and sheet. SABIC Innovative Plastics (www.sabic-ip.com) is a wholly owned subsidiary of Saudi Basic Industries Corporation (SABIC), one of the world’s top six petrochemicals manufacturers.

# # #

* Trademarks of SABIC Innovative Plastics IP BV.

SABIC Innovative Plastics
Plasticslaan 1
4612 PX
Bergen op Zoom, The Netherlands

Europe
Kevin Noels
Marketing Solutions
Lelyweg 6
4612 PS
Bergen op Zoom
The Netherlands
Tel: +31 164 317 011
E-Mail: knoels@marketingsolutions.be

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