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New LOOS CSM-CC High-Pressure Condensate Service Module

10-23-2008 04:12 PM CET | Energy & Environment

Press release from: LOOS INTERNATIONAL

In the majority of steam boiler systems, any condensate that is formed is taken via open condensate containers or the feed water container back into the water-steam cycle. With condensate temperatures over 100°C, evaporation occurs. Depending on the pressure and temperature of the condensate, large quantities of condensate are lost through the roof as secondary steam. This loss of energy and water has to be made up again through the addition of more fuel and treated make-up water.

Depending on the purpose for which the steam boiler system is intended, condensate rates and condensate parameters can vary. If products are treated directly with steam, the condensate created is often not returned to the system, because it is dirty. However, in most systems, there is indirect heating via heat exchangers. To prevent foreign matter from entering, condensate monitoring devices are integrated into the condensate return flow. The monitored high-pressure condensate could then be passed into a common high-pressure condensate system without expansion steam losses. The quantity of fuel, the fresh water requirement and the use of chemical dosing agents to treat the water are dramatically reduced. In comparison with open condensate systems, fuel savings of up to 12% can be realised.

The planning, production and installation of high-pressure condensate systems used to be very complicated, but LOOS has now developed a compact module. The use of the CSM-CC high-pressure condensate service module should be considered from a high-pressure condensate level of 50% and above. The module is individually dimensioned for each order and consists of a heat-insulated pressurised tank and sensors wired on a terminal strip, actuators and fittings. Pump modules and a control cabinet with an easy-to-operate touch-panel round off this component. The condensate tank base contains a heating nozzle pipe with which the condensate temperature and pressure are maintained. Depending on fuel costs, condensate parameters and operating times of the boiler systems, the system can pay for itself in as little as a year. The module is ideal not only for new systems but also for retrofitting existing LOOS boiler systems.

The use of fewer interfaces dramatically reduces the time needed for planning, layout and assembly whilst improving planning reliability at the same time. The operator benefits from an increased level of automation, the reasonably priced Teleservice option and the potential for saving using a modular energy generating system that has been economically and ecologically optimised.

Detailed technical specifications can be downloaded in the LOOS CustomerLogin.

Since its foundation in 1865, LOOS INTERNATIONAL has concentrated solely on boiler systems, thanks to this total specialisation, it is now the market leader, with over 100,000 boiler systems supplied to customers in more than 140 countries. The company produces around 1,500 steam and hot water boiler systems a year for all industrial and commercial applications. Cutting-edge production plants solely in German-speaking areas ensure a standard of quality that is confirmed by official test certificates and quality seals from almost every approval authority and certification institute in the world.

The LOOS INTERNATIONAL range of products includes steam boilers and quick steam generators in a performance range from 80 kg/h to 55,000 kg/h. In addition, LOOS makes hot water boilers for outputs up to 38 MW and heating boilers up to 19.2 MW. The boiler series are made in all pressure levels and for all liquid or gaseous fuels. LOOS boiler house components use modular technology to facilitate the planning, construction and operation of the boiler systems. The close-knit customer service network, available around the clock, plus the 24-hour spare parts service round off the programme and ensure minimal reaction times.

Loos Deutschland GmbH
Nürnberger Straße 73
91710 Gunzenhausen
Phone +49 9831 56222
Fax +49 9831 5692222

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