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SABIC Innovative Plastics Launches New High-End Lexan* SD Films for Electronic ID Cards

06-12-2008 02:45 PM CET | Industry, Real Estate & Construction

Press release from: SABIC Innovative Plastics

/ PR Agency: Marketing Solutions
ID Card Examples Showing the Multiple Layers Required

ID Card Examples Showing the Multiple Layers Required

SABIC Innovative Plastics Launches New High-End Lexan* SD Films for Long-Lasting, Compromise-Resistant Electronic ID Cards

BERGEN OP ZOOM, The Netherlands – June 12, 2008 – Identity theft, border security, and other threats are expanding the use of electronic identity cards that can resist compromise, last for up to 10 years, and incorporate a variety of sophisticated graphic technologies, such as laser marking. To meet these requirements, SABIC Innovative Plastics has developed three new high-performance polycarbonate (PC) film grades for manufacturing electronic ID cards and security documents. These new products are part of the Lexan* SD film family and include a laser-markable grade; a bright white, opaque material; and a clear grade for the cover or intermediate layers of the ID card. SABIC Innovative Plastics launch of these three new products highlights its investment in new high-end film technologies that provide converters with new innovative solutions to meet today’s growing information security needs.

“The electronic security industry has been long seeking a polycarbonate plastic film that offers optimal performance, aesthetic, and processing benefits,” said Josh Ayer, global product manager, Film, SABIC Innovative Plastics. “There’s been a largely unmet market need for such a material until now. Today, SABIC Innovative Plastics’ new Lexan SD films can give electronic security card manufacturers all of these benefits and enable them to achieve tight gauge tolerances to simplify the manufacturing of cards within mandated thickness parameters and also produce exceptionally durable products without the need for adhesives.”

Lexan Film Provides Several Manufacturing Advantages

SABIC Innovative Plastics’ new Lexan film solution – used for electronic security documents such as drivers’ licenses, e-passport data pages, border crossing cards, residency permits, green cards, smart card inlays, tachometer cards, healthcare cards, vehicle registration tags, and identity cards for government employees, military, police, and others – surpasses conventional materials in several ways. The Lexan films use heat and pressure to join all layers into a card that cannot be pulled apart, as compared to hybrid cards that require adhesives, increasing the likelihood that the card will be disassembled. A second major advantage is that SABIC Innovative Plastics’ films deliver very narrow gauge tolerances of +/- 2.5 percent. Compared to existing solutions with wider gauge variations, this property enables converters to consistently assemble multi-layer cards within the mandated thickness range. Further, it avoids the need to double-stock certain gauges to compensate for poor lot-to-lot consistency.

“When we developed this multi-film solution, one goal was to make card manufacturing easier for our customers,” said Bart Kiekens, European product manager, Film, SABIC Innovative Plastics. “Converters can now achieve the exact thickness they need by leveraging the tight tolerances of our films – no need for several trials or expensive adjustments to their process. A second goal was to create the best laser-markable film available. We achieved this through our extensive application development resources at the Polymer Process Development Center in Pittsfield, Mass., which features a Rofin-Baasel Powerline laser system.”

Three New Film Grades for Versatile Design

The SABIC Innovative Plastics’ Lexan SD film solution for electronic ID cards is comprised of the following grades:

• Lexan SD8B14 film for clear overlays or intermediate layers. This material offers high optical quality and easy processing, including die cutting, printing, and applying CLI/MLI lens structures. Gauges range from 50 µm to 400 µm.

• Lexan SD8B24 film for core layers. This bright white film offers high opacity even at thinner gauges to prevent graphics on the front from showing through to the back, and vice versa. Gauges range from 75 µm to 620 µm.

• Lexan SD8B94 film for the clear, laser-markable layer. The film can be used as the top or middle layer, and provides gray-scale graphics for high security personalization. When used on top, it can provide a tactile feel through texturing. It is available in gauges of 50 µm, 100 µm, and 150 µm.

All three materials have a fine velvet finish on one side and a fine matte texture on the other. All feature low and controlled shrinkage for optimal flatness before and after lamination and are produced in a clean room environment.

Suitable for Wide Range of Printing Technologies

In addition to laser marking, these films are well-suited to various types of printing and security features. They can be screen-printed or offset printed as well as hot-stamped (hologram or kinegram). Other technologies include microprinting, infrared- or UV-sensitive printing, guilloche printing and incorporation of RFID

For more information on SABIC Innovative Plastics’ Lexan film, please visit the company’s website at

SABIC Innovative Plastics Media Contacts
Banu Kukner
SABIC Innovative Plastics,
Specialty Film & Sheet
Bergen op Zoom, The Netherlands
Tel: +31 164 291 605

Agency Media Contacts
The Americas
Jim Allison
AH&M Marketing Communications,
Pittsfield, Mass.
Tel: +1 413 448 2260, Ext. 25

Gabriela Bruschi
Edelman Brazil, Sao Paulo, Brazil
Tel: 55 11 3017 5300, x221

Tessa Vroegop
Marketing Solutions, Bergen op Zoom,
The Netherlands
Tel: +31 164 317 013

Mitsu Sugino
Tokyo PR Inc., Tokyo, Japan
Tel: +81 332 732 731

Shona Liu
Edelman, Shanghai, China
Tel: +86 21 6289 2929 x470

About SABIC Innovative Plastics

SABIC Innovative Plastics is a leading, global supplier of engineering thermoplastics with a 75-year history of breakthrough solutions that solve its customers’ most pressing challenges. Today, SABIC Innovative Plastics is a multi-billion-dollar company with operations in more than 25 countries and over 10,500 employees worldwide. The company continues to lead the plastics industry with customer collaboration and continued investments in new polymer technologies, global application development, process technologies, and environmentally responsible solutions that serve diverse markets such as automotive, electronics, building & construction, transportation, and healthcare. The company’s extensive product portfolio includes thermoplastic resins, coatings, specialty compounds, film, and sheet. SABIC Innovative Plastics ( is a wholly owned subsidiary of Saudi Basic Industries Corporation (SABIC), one of the world’s top

* Trademarks of SABIC Innovative Plastics IP BV.

Media Note: The proper name of the company is SABIC Innovative Plastics, and excludes any abbreviations or variations when referring to the company. As an acronym, SABIC should be all caps whenever it appears in print.

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