Press release
Digital Orthodontics Market Expands as Align Technology Plans US$200 Million Hyderabad Facility | Report by DataM Intelligence
digital-orthodontics-market
The facility creates opportunities for dental-device manufacturers, digital workflow providers and suppliers of scanners, aligners and 3D-printed appliances to build regional capacity and partnerships. Align, Dentsply Sirona, Institut Straumann, Planmeca, Carestream Dental and 3M compete across digital orthodontic systems and related technologies. A larger regional manufacturing footprint could sharpen competition around product availability, clinic support and the integration of scanning, treatment planning and appliance production.
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According to DataM Intelligence, the global digital orthodontics market was valued at US$4.31 billion in 2025 and is projected to reach US$22.95 billion by 2033, growing at a 20.4% CAGR from 2026 to 2033.
North America currently holds the largest market position, while digital orthodontics adoption is also expanding across Asia-Pacific as manufacturers invest in regional operations and clinics adopt digitally guided care. Digital orthodontic scanners are the leading product segment, supporting 3D treatment planning and custom appliance design. AI-based planning, CAD/CAM workflows and 3D printing are gaining traction by enabling personalized treatment and improving coordination between orthodontists and dental laboratories.
Recent Developments:
- FDA consumer guidance, September 2026: The FDA published guidance on clear aligners, emphasizing prescription use, dentist or orthodontist supervision and periodic in-person visits. It says it has not authorized aligners sold directly to consumers without professional supervision.
- Japan's digital orthodontics meeting, September 6: The Japan Digital Orthodontic Society held its fifth annual meeting in a hybrid format, reflecting the country's growing professional focus on applying digital tools in clinical practice.
- Align Technology's Q2 results, July 29: Clear-aligner shipments reached 691,800 cases, up 7.4% year over year. Clear-aligner revenue rose 8.2% to US$870.9 million, while imaging systems and CAD/CAM services revenue fell 10.8% to US$185.3 million amid softer equipment demand and more leasing and rental offers.
- Dentsply Sirona expanded SureSmile in 2026 to support treatment across mixed and permanent dentition, giving clinicians a broader age range within its digital aligner workflow.
- Align announced a Hyderabad manufacturing facility in May, planned to open in 2027, with more than 300 direct jobs and about US$200 million in capital and operating expenditure over several years.
- At the AAO 2026 session, Align previewed a 3D-printed attachment system tied to a doctor's treatment plan, alongside developments in iTero scanning and ClinCheck planning.
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Japan and U.S. Markets: Clinical Fit and Access
Japan: The September society meeting and the Japanese Orthodontic Society's aligner guidance put clinical assessment and practitioner expertise at the center of digital adoption. The guidance notes that aligners are not suitable for every case and stresses the need for appropriate diagnosis and treatment skills. For suppliers, clinician education and dependable case-planning support are key to building trust.
United States: North America is DataM's leading region, although its public summary does not disclose a U.S.-only market value. Commercial signals point in two directions: Align reported stable North American aligner performance in Q2, while its equipment and services revenue declined globally. At the same time, FDA guidance makes professional supervision and in-person care more visible in the consumer journey.
Company Profiles:
- Align Technology connects Invisalig aligners with iTero scanners and exocad CAD/CAM software. In 2025, the company reported US$3.2 billion in clear-aligner revenue and 2.6 million case shipments, underscoring its scale across treatment and digital planning.
- Dentsply Sirona combines SureSmile aligners and treatment-planning software with Primescan and its wider digital-dentistry portfolio. Its clinician-controlled workflow is designed to accommodate different patient ages and treatment needs.
- Ormco pairs Spark aligners made with its TruGEN material with Approver software. Its digital offering also links aligner treatment planning and bracket placement, helping orthodontists manage more treatment types through one workflow.
- 3Shape supplies TRIOS scanners and Clear Aligner Studio software. Its open workflow lets clinics and laboratories design and produce aligners in-house, appealing to providers seeking greater control over fabrication and case planning.
Market Segmentation: Products and Technology
By product type, digital orthodontic scanners are identified as the leading segment. They capture 3D dental models for diagnosis, treatment planning and appliance design, linking chairside imaging with aligner production. DataM's public summary does not provide a scanner-specific market share or revenue.
By technology, the market includes 3D imaging, CAD/CAM systems, 3D printing and AI tools. Align's 3D-printed attachment system illustrates how these technologies are being applied to treatment plans, while the overall market is projected to add US$18.64 billion between 2025 and 2033.
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Contact Us:
Sai Kiran
Business Development Manager
DataM Intelligence 4market Research LLP
6th Floor, M2 Tech Hub, Lalitha Nagar, Habsiguda,
Secunderabad, Hyderabad, Telangana 500039
USA: +1 877-441-4866
Email: Sai.k@datamintelligence.com
About DataM Intelligence
DataM Intelligence is a global market research and business intelligence firm delivering actionable insights across healthcare, pharmaceuticals, chemicals, energy, technology, food, and industrial sectors. Through syndicated reports, custom research, consulting, and competitive intelligence services, the company helps organizations identify growth opportunities, navigate market challenges, and make informed strategic decisions in over 50+ countries worldwide.
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