United States Aerospace And Defense Materials Market 2026 | Growth Drivers, Trends & Market Forecast, Competitive Landscape & Investment Opportunities

Market Size and Growth

Global Aerospace And Defense Materials Market reached US$ 43.8 billion in 2023 and is expected to reach US$ 81.1 billion by 2031, growing with a CAGR of 8.0% during the forecast period 2024-2031

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Key Development:

United States: Recent Industry Developments

✅ In February 2026, America Makes and the National Center for Defense Manufacturing and Machining launched two new aerospace materials project calls worth $8 million, focusing on powder alloy development for additive manufacturing and AI‐driven material allowables to drive next‐gen defense & aerospace components.

✅ In February 2026, the U.S. Senate approved a $70 million funding bill for the American Aerospace Materials Manufacturing Center in Washington State, providing advanced composite manufacturing and testing infrastructure to accelerate production of large aircraft structural components.

✅ In January 2026, 3D Systems announced strategic investments to accelerate growth in aerospace & defense materials capabilities, expanding its advanced manufacturing technology portfolio for high‐performance components used across aircraft and defense platforms.

✅ In November 2025, MP Materials entered a joint venture with DOW and Ma'aden to build a rare‐earth refinery supporting U.S. aerospace and defense materials supply chains, enhancing domestic access to critical materials for alloys and high‐end aerospace applications.

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Japan: Recent Industry Developments

✅ In January 2026, JAXA selected institutions for innovative lightweight, high‐performance aerospace material development, advancing thermoplastic CFRP design & manufacturing for rocket tanks and large structural components.

✅ In November 2025, a Japanese firm developed "Amorcell," a wood‐derived cellulose nanofiber material aimed at satellite structural use to reduce space debris on reentry, offering a biodegradable high‐strength alternative for small satellite components.

✅ In late 2025, Japanese aerospace foam materials market research highlighted expanding advanced foam applications for lightweight aerospace structures, signaling rising material innovation focus within Japan's aerospace supply chain through 2026‐2035.

✅ In December 2025, There is a growing demand and investment interest in advanced aerospace alloys and composite materials in Japan, including expanded domestic steel and composite sensor markets supportive of defense materials development.

Key Players:

=> oray Industries Inc., Solvay S.A., Hexcel Corporation, Teijin Carbon Europe GmbH, ATI, Arconic, Constellium, Thyssenkrupp Aerospace, Mitsubishi Chemical Group and DuPont de Nemours, Inc.

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Key Segments:

By Material

Aluminum Alloys lead with 25% share, driven by their lightweight, high strength, and corrosion resistance properties, making them ideal for airframes and cabin interiors. Titanium Alloys account for 15%, supported by their strength-to-weight ratio and high-temperature performance, critical in propulsion and aero engines. Nickel-based Alloys hold 12%, primarily used in high-temperature engine components. Steel Alloys represent 10%, driven by structural applications and landing gear systems. Super Alloys account for 8%, catering to high-performance aerospace engines and components. Composites hold 15%, fueled by rising adoption in lightweight airframes, rotor blades, and spacecraft applications. Heat-Resistant Alloys represent 5%, essential for propulsion and aero engines. Plastics and Polymers make up 8%, largely used in cabin interiors, insulation, and non-structural components. Others account for 2%, covering specialty metals and materials for niche aerospace applications.

By Aircraft Type

Commercial Aircraft dominate with 35% share, driven by global air travel demand, fleet expansion, and lightweight material adoption for fuel efficiency. Military Aircraft hold 20%, fueled by increasing defense budgets and modernization programs. Business and General Aviation represent 10%, supported by rising private air travel and charter services. Spacecrafts account for 8%, driven by satellite launches, deep-space missions, and commercial space exploration. Helicopters hold 15%, largely for military, rescue, and civil applications. Others represent 12%, including drones, unmanned aerial vehicles, and specialty aviation platforms.

By Product Form

Sheets & Plates dominate with 28% share, driven by primary structural components such as fuselage, wings, and bulkheads. Bars & Rods account for 15%, largely used in landing gear, structural supports, and engine components. Tubes & Pipes hold 12%, essential for hydraulic, fuel, and propulsion systems. Foils represent 5%, used in insulation, shielding, and heat management. Films account for 3%, applied in cabin interiors, insulation, and sensor protection. Prepregs hold 20%, fueled by growing use of composites in airframes, rotor blades, and high-performance components. Others represent 17%, including fasteners, wires, and specialty components.

By Application

Airframe dominates with 30% share, driven by demand for lightweight, high-strength materials in fuselage, wings, and tail sections. Cabin Interior accounts for 15%, supported by passenger comfort, aesthetic upgrades, and polymer/composite use. Propulsion represents 20%, including engine components requiring high-performance alloys and superalloys. Aero Engine holds 15%, focusing on turbines, compressors, and heat-resistant parts. Naval System accounts for 5%, including aircraft carriers, shipboard helicopters, and unmanned systems. Weapons hold 5%, driven by missile casings, launchers, and defense integration. Navigation and Sensors represent 3%, used in avionics, radar, and satellite systems. Satellites account for 5%, fueled by growing space exploration, communication, and earth observation programs. Others represent 2%, including research, training, and experimental aviation platforms.

Outlook & Opportunity Analysis (2025-2033)

The aerospace materials market is expected to experience strong growth, driven by global fleet expansion, increasing defense modernization, and the rising adoption of lightweight composites and advanced alloys. Key opportunities exist in commercial aircraft lightweight structures, spacecraft and satellite materials, composite airframe solutions, and high-temperature alloys for propulsion systems. Innovations in polymers, prepregs, and heat-resistant materials will further enhance fuel efficiency, performance, and sustainability across commercial, military, and space sectors.

FAQ

What is the current size of the Aerospace And Defense Materials Market?

A: In 2023, the Aerospace And Defense Materials Market was valued at US$ 43.8 billion, reflecting its strong industry presence.

Q2: How large is the Aerospace And Defense Materials Market expected to be by 2031?

A: By 2031, industry forecasts suggest the Aerospace And Defense Materials Market will grow to around US$ 81.1 billion , demonstrating significant expansion.

Q3: What is the growth rate of the Aerospace And Defense Materials Market?

A: The market is projected to expand at a compound annual growth rate (CAGR) of 8.0% during the forecast period from 2024 to 2031.

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