Polyolefin Foam Market is expected to reach USD 11.1 billion by 2031 | Top key players - Furukawa Electric Co. Ltd, Knauf Industries, Dongshin Industry

Market Size and Growth:

The Global Polyolefin Foam Market Size reached USD 7.4 billion in 2022 and is expected to reach USD 11.1 billion by 2031, growing with a CAGR of 5.3% during the forecast period 2024-2031. The Market is growing due to increasing demand for lightweight, durable, and energy-absorbing materials across automotive, construction, and packaging industries. According to DataM Intelligence Report.

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The Polyolefin Foam Market refers to the global industry involved in the production, distribution, and application of polyolefin-based foams, including polyethylene (PE) and polypropylene (PP) foams. These lightweight, durable, and chemically resistant foams are widely used in packaging, automotive, construction, and sports industries for insulation, cushioning, impact absorption, and vibration dampening, driving demand across multiple end-use sectors.

Industry Recent Developments: United States

✅ In September 2025, Accella Polyurethane Systems LLC acquired Covestro's North American spray polyurethane foam business, expanding its product and technology offerings in spray foam insulation and roofing.

✅ Also in September 2025, Kraken Bond positioned itself strategically to capitalize on the growing spray foam insulation market, expected to exceed $3.1 billion in 2025.

✅ In September 2025, Rogers Corporation launched PORON® 40V0 polyurethane foam, a halogen-free, UL 94 V-0 rated foam with superior compression set resistance for automotive, electronics, and industrial applications.

Industry Recent Developments: Japan

✅ In July 2025, Mitsubishi Chemical enhanced its polyurethane foam portfolio with low-VOC, flame-resistant foam for electronics and automotive interiors, aligning with stricter chemical safety and environmental standards.

✅ In June 2025, Sekisui Chemical unveiled an ultra-light industrial foam developed for precision components in robotics and high-tech manufacturing, improving vibration damping and supporting miniaturized device assembly.

✅ In May 2025, Dow introduced its next-generation recyclable polyurethane foam system under the RenuvaTM program, focusing on closed-loop recycling technology.

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Major Key Players:

Furukawa Electric Co. Ltd
Knauf Industries
Dongshin Industry
Kaneka Corporation
JSP Corporation
BASF SE
SSW Pearl Foam GmbH
Sonoco Products Company
Clark Foam
Bradford Company.

Market Growth Drivers:

✅ The polyolefin foam market is propelled by rising demand in the automotive sector for lightweight materials, particularly for electric vehicles and fuel efficiency.​

✅ Expanding applications in packaging, driven by needs for sustainable, recyclable, and protective solutions in consumer goods and e-commerce, form a major driver.​

✅ Increasing use in building and construction for energy-efficient insulation and thermal/acoustic performance supports steady growth amid green building trends.

Segments Covered in the Polyolefin Foam Market:

By Type: Polyethylene, Polypropylene, Ethylene-Vinyl Acetate, Others.

By Process: Cross Linked, Blowing, Others.

By Application: Automotive, Industrial Packaging, Building and Construction, Healthcare, Electronics, Others.

Regional Analysis for Polyolefin Foam Market:

⇥ North America (U.S., Canada, Mexico)

⇥ Europe (U.K., Italy, Germany, Russia, France, Spain, The Netherlands and Rest of Europe)

⇥ Asia-Pacific (India, Japan, China, South Korea, Australia, Indonesia Rest of Asia Pacific)

⇥ South America (Colombia, Brazil, Argentina, Rest of South America)

⇥ Middle East & Africa (Saudi Arabia, U.A.E., South Africa, Rest of Middle East & Africa)

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Chapter Outline:

⏩ Market Overview: It contains five chapters, as well as information about the research scope, major manufacturers covered, market segments, Polyolefin Foam market segments, study objectives, and years considered.

⏩ Market Landscape: The competition in the Global Polyolefin Foam Market is evaluated here in terms of value, turnover, revenues, and market share by organization, as well as market rate, competitive landscape, and recent developments, transaction, growth, sale, and market shares of top companies.

⏩ Companies Profiles: The global Polyolefin Foam market's leading players are studied based on sales, main products, gross profit margin, revenue, price, and growth production.

⏩ Market Outlook by Region: The report goes through gross margin, sales, income, supply, market share, CAGR, and market size by region in this segment. North America, Europe, Asia Pacific, Middle East & Africa, and South America are among the regions and countries studied in depth in this study.

⏩ Market Segments: It contains the deep research study which interprets how different end-user/application/type segments contribute to the Polyolefin Foam Market.

⏩ Market Forecast: Production Side: In this part of the report, the authors have focused on production and production value forecast, key producers forecast, and production and production value forecast by type.

⏩ Research Findings: This section of the report showcases the findings and analysis of the report.

⏩ Conclusion: This portion of the report is the last section of the report where the conclusion of the research study is provided.

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Frequently asked questions:

➠ What is the global sales value, production value, consumption value, import and export of Polyolefin Foam market?

➠ Who are the global key manufacturers of the Polyolefin Foam Industry? How is their operating situation (capacity, production, sales, price, cost, gross, and revenue)?

➠ What are the Polyolefin Foam market opportunities and threats faced by the vendors in the global Polyolefin Foam Industry?

➠ Which application/end-user or product type may seek incremental growth prospects? What is the market share of each type and application?

➠ What focused approach and constraints are holding the Polyolefin Foam market?

➠ What are the different sales, marketing, and distribution channels in the global industry?

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