United States Expanded Polypropylene Foam Market: Circular Economy & Sustainability Goals | Major Companies - JSP Corporation, BASF SE, Kaneka Corporation, DS Smith plc

Market Size and Forecast:

Global Expanded Polypropylene Foam Market is expected to reach growth at a CAGR 6.4% during the forecast period (2024-2031).

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Key Development:

USA

September 2025: A strategic venture was launched to produce high-quality recycled polypropylene (rPP) resin from mixed plastic waste, advancing circular economy initiatives that are critical for the continued adoption of EPP foam in the automotive and consumer packaging sectors.

Ongoing Trend (Jul-Sept 2025): The U.S. market saw continued high demand for high-density EPP grades in the Electric Vehicle (EV) segment, driven by the necessity for lightweight, high-impact battery pack protection and interior components to maximize driving range.

Japan

September 2025: Automotive industry players in Japan increased the adoption of EPP-based composites for vehicle components, reinforcing the national strategy to achieve fuel efficiency and meet stringent safety standards through vehicle lightweighting.

August 2025: Japanese manufacturers formed strategic partnerships with international firms to co-develop advanced polypropylene resins, with a focus on enhancing the recyclability and performance of EPP for the packaging and automotive applications, aligning with sustainability mandates.

Expanded Polypropylene (EPP) Foam is a lightweight, durable, and highly resilient material known for its excellent energy absorption, thermal insulation, and chemical resistance. It is widely used in automotive, packaging, and consumer goods applications for impact protection and recyclability. Growing demand for sustainable and high-performance materials is driving the adoption of EPP foam across industries.

Key Players:

JSP Corporation
BASF SE
Kaneka Corporation
DS Smith plc
Furukawa Electric Co., Ltd.
Hanwha Corporation.
Sonoco Products Company
Knauf Industries
Dongshin Industry, Inc.
Clark Foam Products Corporation

Growth Forecast Projected:

The Global Expanded Polypropylene Foam Market Market is anticipated to rise at a considerable rate during the forecast period, between 2024 and 2031. In 2023, the market is growing at a steady rate, and with the rising adoption of strategies by key players, the market is expected to rise over the projected horizon.

Research Process:

Both primary and secondary data sources have been used in the global Expanded Polypropylene Foam Market Market research report. During the research process, a wide range of industry-affecting factors are examined, including governmental regulations, market conditions, competitive levels, historical data, market situation, technological advancements, upcoming developments, in related businesses, as well as market volatility, prospects, potential barriers, and challenges.

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Key Segments:

➥ By Product: Low-Density Expanded Polypropylene (EPP) Foam, Medium-Density Expanded Polypropylene (EPP) Foam, High-Density Expanded Polypropylene (EPP) Foam

➥ By End-User: Automotive, Packaging, Consumer Goods, Appliances, Others

Regional Analysis for Expanded Polypropylene Foam Market Market:

⇥ North America (U.S., Canada, Mexico)

⇥ Europe (U.K., Italy, Germany, Russia, France, Spain, The Netherlands and Rest of Europe)

⇥ Asia-Pacific (India, Japan, China, South Korea, Australia, Indonesia Rest of Asia Pacific)

⇥ South America (Colombia, Brazil, Argentina, Rest of South America)

⇥ Middle East & Africa (Saudi Arabia, U.A.E., South Africa, Rest of Middle East & Africa)

Benefits of the Report:

Chapter 1: Sets the stage by outlining the report's coverage, summarizing key market segments by region, product type, and application. Presents a snapshot of market sizes, growth potential across segments, and anticipated industry evolution both short and long term.

Chapter 2: Highlights pivotal market insights and uncovers the most significant emerging trends driving change within the industry.

Chapter 3: Offers an in-depth look at the competitive landscape among Expanded Polypropylene Foam Market producers, including revenue shares, strategic moves, and recent mergers and acquisitions.

Chapter 4: Presents comprehensive profiles of the market's key players, delving into details such as revenue, profit margins, product portfolios, and company milestones.

Chapters 5 & 6: Analyze Expanded Polypropylene Foam Market revenue at both regional and country levels, providing quantitative breakdowns of market sizes, growth opportunities, and development prospects worldwide.

Chapter 7: Focuses on different market segments by type, examining their individual sizes and potential, guiding readers toward high-impact, untapped market areas.

Chapter 8: Explores segmentation by application, evaluating industry growth potential in various downstream markets and pinpointing promising sectors for expansion.

Chapter 9: Provides a thorough review of the industry's supply chain mapping out both upstream and downstream activities.

Chapter 10: Concludes with a summary of the report's key findings and highlights the most critical takeaways for industry stakeholders.

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FAQ

Q: What is the growth rate of the Expanded Polypropylene Foam Market Market?

A: The market is projected to expand at a compound annual growth rate (CAGR) of 6.4% during the forecast period from 2024 to 2031.

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