United States Aluminum Foam Market 2025 | Growth Drivers, Market Forecast, Competitive Landscape & Business Opportunities

Market Size and Growth

Global Aluminum Foam Market reached US$ 43.8 Million in 2022 and is expected to reach US$ 65.7 Million by 2031, growing with a CAGR of 5.2% during the forecast period 2024-2031.

Recent Mergers and Acquisitions :

United States: Recent Mergers & Acquisitions

✅ In July 2025, a prominent U.S. company in the aluminum foam industry merged with a technology firm to jointly develop advanced transparent aluminum foam products. This collaboration is expected to drive growth in applications requiring high strength-to-weight ratios.

✅ In June 2025, a leading U.S.-based aluminum foam manufacturer announced the acquisition of a regional competitor specializing in closed-cell aluminum foam. The deal aims to strengthen market position and accelerate innovation in lightweight materials.

✅ In May 2025, Orcon Industries Corp. acquired the Viva Foam Division from Jamestown Container Cos. This strategic move enhances Orcon's product portfolio and expands its presence in the foam manufacturing sector.

Japan: Recent Mergers & Acquisitions

✅ In July 2025, a Japanese aluminum foam producer merged with a domestic supplier of advanced manufacturing equipment. The merger aims to streamline production processes and improve efficiency in aluminum foam production.

✅ In June 2025, a Japanese firm entered into a strategic partnership with a U.S.-based company to co-develop next-generation aluminum foam technologies. The partnership focuses on applications in aerospace and construction industries.

✅ In May 2025, a Japanese manufacturer of aluminum foam products acquired a European company specializing in energy-absorbing materials. This acquisition is set to enhance product offerings and expand market reach in the automotive sector.

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Aluminum Foam is a lightweight, porous material made by introducing gas bubbles into molten aluminum or using powder metallurgy techniques. It combines low density with high strength, excellent energy absorption, thermal insulation, and sound damping, making it ideal for automotive, aerospace, construction, and impact-protection applications.

Key Players:

=> ERG Aerospace Corporation, Cymat Technologies Ltd., Aluinvent SA, Havel Metal Foam, Shilpa Enterprises, American Elements Corporation, Beihai Composite Materials Co., Ltd., Pohltec Metalfoam GmbH, VIM Technologies, Inc. and Nanoshel LLC.

Growth Forecast Projected:

The Global Aluminum Foam Market is anticipated to rise at a considerable rate during the forecast period, between 2024 and 2031. In 2023, the market is growing at a steady rate, and with the rising adoption of strategies by key players, the market is expected to rise over the projected horizon.

Research Process:

Both primary and secondary data sources have been used in the global Aluminum Foam Market research report. During the research process, a wide range of industry-affecting factors are examined, including governmental regulations, market conditions, competitive levels, historical data, market situation, technological advancements, upcoming developments, in related businesses, as well as market volatility, prospects, potential barriers, and challenges.

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Key Segments:

➥ By Product: Open Cell Foam, Closed Cell Foam, Others

➥ By Type: Panels, Blocks, Foil, Others

➥ By Material: Aluminum Alloy, Pure Aluminum, Others

➥ By Application: Energy Absorber, Heat Exchanger, Damping Structures, Filtration, Insulation, Others

➥ By End-User: Automotive & Transportation, Aerospace & Defense, Building & Construction, Chemical, Others

Regional Analysis for Aluminum Foam Market:

⇥ North America (U.S., Canada, Mexico)

⇥ Europe (U.K., Italy, Germany, Russia, France, Spain, The Netherlands and Rest of Europe)

⇥ Asia-Pacific (India, Japan, China, South Korea, Australia, Indonesia Rest of Asia Pacific)

⇥ South America (Colombia, Brazil, Argentina, Rest of South America)

⇥ Middle East & Africa (Saudi Arabia, U.A.E., South Africa, Rest of Middle East & Africa)

Benefits of the Report:

Chapter 1: Sets the stage by outlining the report's coverage, summarizing key market segments by region, product type, and application. Presents a snapshot of market sizes, growth potential across segments, and anticipated industry evolution both short and long term.

Chapter 2: Highlights pivotal market insights and uncovers the most significant emerging trends driving change within the industry.

Chapter 3: Offers an in-depth look at the competitive landscape among Aluminum Foam producers, including revenue shares, strategic moves, and recent mergers and acquisitions.

Chapter 4: Presents comprehensive profiles of the market's key players, delving into details such as revenue, profit margins, product portfolios, and company milestones.

Chapters 5 & 6: Analyze Aluminum Foam revenue at both regional and country levels, providing quantitative breakdowns of market sizes, growth opportunities, and development prospects worldwide.

Chapter 7: Focuses on different market segments by type, examining their individual sizes and potential, guiding readers toward high-impact, untapped market areas.

Chapter 8: Explores segmentation by application, evaluating industry growth potential in various downstream markets and pinpointing promising sectors for expansion.

Chapter 9: Provides a thorough review of the industry's supply chain mapping out both upstream and downstream activities.

Chapter 10: Concludes with a summary of the report's key findings and highlights the most critical takeaways for industry stakeholders.

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FAQ

What is the current size of the Aluminum Foam Market?

A: In 2022, the Aluminum Foam Market was valued at US$ 43.8 Million , reflecting its strong industry presence.

Q2: How large is the Aluminum Foam Market expected to be by 2031?

A: By 2031, industry forecasts suggest the Aluminum Foam Market will grow to around US$ 65.7 Million, demonstrating significant expansion.

Q3: What is the growth rate of the Aluminum Foam Market?

A: The market is projected to expand at a compound annual growth rate (CAGR) of 5.2% during the forecast period from 2024 to 2031.

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