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Onboard Marine Gensets Market to Reach USD 4,369 Million by 2031 Top 20 Company Globally

09-04-2025 03:59 AM CET | Business, Economy, Finances, Banking & Insurance

Press release from: QY Research

Onboard Marine Gensets Market to Reach USD 4,369 Million by 2031

Onboard marine gensets (generator sets) supply auxiliary and hotel electrical power aboard vessels from commercial ships and offshore support vessels to cruise ships, fishing boats and recreational yachts. These units are typically diesel- or gas-fueled engine-alternator assemblies installed in sound-attenuated canopies or engine rooms, specified for continuous auxiliary duty and designed to meet marine vibration, cooling and emission requirements (including IMO tiers). Modern onboard gensets are sold with integrated switchgear, remote monitoring/telemetry, automatic synchronizing and increasingly with hybrid/electrification interfaces so they can work with shaft generators, battery systems and shore-power control. The market covers a wide power band (single-digit kW for yachts up to multi-MW sets for large vessels) and therefore spans very different procurement dynamics small, higher-volume leisure units versus larger, lower-volume commercial/industrial gensets.

In 2024 global market size for onboard marine gensets of approximately USD 3,105/ Using the consensus growth band across sources, we model a compound annual growth rate of about 5% to 2031, which implies a market approaching roughly USD 3,469 million by 2031. To produce a global unit estimate we use a blended average-selling-price (ASP) approach: applying a conservative blended ASP of USD 20,000 per unit to the 2024 revenue baseline implies around 155,200 onboard genset units sold globally in 2024.
Latest Trends and Technological Developments
Three near-term technology vectors are reshaping onboard gensets: hybridization and energy-management integration, alternative/low-carbon fuels, and digitalization for predictive maintenance. Cummins expanded its marine Onan portfolio and introduced new MDC and QSB7E ranges at METSTRADE in late 2024 and continued product refreshes into 2025 (Cummins Onan product activity, Nov 2024). On June 2025 Cummins announced a high-power 17-liter engine platform targeting higher density generator sets, signaling continued product investment for larger auxiliary power needs. Wärtsiläs HY hybrid platform and related electrification offerings remain a market driver for hybrid auxiliaries and shaft-generator integration, with publicised hybrid systems for ferries and RoRo vessels in 2024 to 2025 showing how gensets are increasingly part of ship electrification packages (Wärtsilä HY/hybrid announcements, 20242025). Additionally, industry commentary and tender activity highlight trials and incremental adoption of biofuels, HVO and dual-fuel engines in both merchant and naval segments as owners seek lower lifecycle carbon intensity (Wärtsilä, Reuters coverage May 2025; Cummins product announcements 2024 to 2025). These dated vendor and industry announcements indicate the markets pivot from standalone diesel gensets to integrated, lower-emissions power solutions.
Asia Pacific is the largest and fastest-growing regional market for onboard marine gensets driven by shipyards, fishing fleets, offshore support builds, and a large recreational segment in countries with active marinas. Multiple market reports point to APAC leadership in market share and growth thanks to newbuild activity in China, South Korea, Japan and expanding fleets in Southeast Asia and India. APAC demand is supported by domestic OEMs (Chinese and Korean manufacturers) supplying small and medium gensets at scale, while global OEMs (Cummins, Caterpillar, Wärtsilä, MAN/MTU, Volvo Penta) capture larger commercial and specialized segments with certified, IMO-compliant offerings. Regional market trackers and vendor order announcements reinforce an Asia-centric procurement cadence as shipyards and commercial owners buy gensets for newbuild and retrofit programs.

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Onboard Marine Gensets by Type:
Diesel Gensets

Gasoline Gensets

LNG/CNG Gensets

Hybrid Gensets

Others

Onboard Marine Gensets by Application:
Commercial Cargo

Offshore Support Vessels

Yatch & Leisure Boats

Passenger Ferries / Cruise Ships

Others

Global Top 20 Key Companies in the Onboard Marine Gensets Market
Caterpillar Group

Wartsila Corporation

MAN Energy Solutions

Cummins Inc

VolvoPenta

Mitsubishi Heavy industries Ltd

Kohler Co

ABB Ltd

Hyundai Heavy Industries

Siemens Energy

Rolls Royce Holdings plc

General Electric Company

Yanmar Holdings.,Ltd

MTU Friedrichshafen GmbH

Schneider Electric SE

Scania Manrine Engines

John Deere Power Systems

Fischer Panda GmbH

Weichai Heavy Machinery Co., Ltd.

CSIC Diesel Engine Co.

Regional Insights
ASEAN is an expanding market for onboard gensets as commercial fishing fleets modernize, tourism and ferry services grow, and small commercial operators upgrade auxiliary power. Indonesia, as the regions largest maritime nation by fleet and islands, shows particularly strong demand for gensets for fishing vessels, small cargo ships and ferries; national generator market reports indicate sizeable domestic genset markets (Indonesia diesel genset market ~USD 480680M band across publishers for 2024) that feed marine and land sectors alike. Singapore and Malaysia skew toward higher-spec units for commercial and leisure yachts, while the Philippines, Vietnam and Thailand show demand concentrated in small to medium gensets for inter-island ferries and aquaculture support vessels. Importantly, logistics and aftersales capability are decisive in ASEAN: local distributors, spare-parts availability and on-site service networks strongly affect vendor selection and total cost of ownership in archipelagic and remote regions.
The sector faces four persistent constraints. First, emissions regulation (IMO Tier III for NOx in certain ECA zones) and decarbonization pressure push owners toward higher-cost compliant engines or alternative fuels, compressing near-term margins for traditional diesel gensets. Second, lifecycle economics and fuel price volatility weigh heavily on owner replacement decisions higher fuel or maintenance costs can slow purchases. Third, supply-chain pressures (long lead times for engines, alternators and electronic controls) can delay deliveries for newbuilds and retrofits; chip and sensor availability for modern controllers remains a risk. Fourth, fragmentation across power ratings and application types increases R&D and certification costs for OEMs that must support dozens of models, voltages and frequency/idiosyncratic class-society approvals. These trends are reflected in vendor product roadmaps and industry commentary about retrofits, hybridization and local assembly for faster lead times.
OEMs and investors should prioritize platform modularity (scalable engine blocks and alternator pairings that cover multiple kW bands), hybrid-ready control systems (seamless BESS and shore-power integration), and local service footprints in APAC/ASEAN to win volume. Retrofit kits that allow existing vessels to adopt battery buffering and start-stop strategies can monetize large installed bases and defer newbuild capex cycles. For shipowners and yards, total-cost-of-ownership models that incorporate fuel savings from hybridization and emissions compliance benefits are becoming decisive procurement levers. Finally, securing long-term supply agreements for low-carbon fuels (HVO, biodiesel blends) and staged certification for dual-fuel capability will be useful differentiators as owners prepare for stricter carbon accounting and port regulations.

Product Models
Onboard marine gensets are specialized power generation systems designed to supply electricity to ships, yachts, and offshore vessels. They ensure continuous power for navigation, communication, HVAC, lighting, and auxiliary equipment at sea.
Diesel Gensets the most widely used for durability and fuel efficiency. Notable products include:
Cummins Onan Marine Diesel Generator Cummins Inc.: Compact and reliable genset, widely used on yachts and commercial vessels.
Kohler Marine Diesel Generator Kohler Power Systems: Known for quiet operation and durability in marine environments.
Volvo Penta Marine Genset Volvo Penta
: Offers integrated diesel power solutions with smart monitoring.
CAT C4.4 Marine Diesel Genset Caterpillar Inc.: Rugged, high-performance diesel generator for continuous onboard power.
Northern Lights Marine Diesel Gensets Northern Lights Inc.: Popular for fishing vessels and yachts due to reliability and serviceability.
Gasoline Gensets lightweight and often used for smaller boats. Examples include:
Cummins Onan Marine Gasoline Generator Cummins Inc.: Popular on recreational boats, offering compact, reliable performance.
Kohler Marine Gasoline Genset Kohler Power Systems: Quiet operation with corrosion-resistant components for marine use.
Westerbeke Marine Gasoline Generator Westerbeke Corp.: Reliable genset choice for small yachts and leisure craft.
Honda Portable Marine Generator Honda Power: Portable gasoline generator adapted for smaller boats.
Yamaha EF Marine Series Generator Yamaha Motor Co.: Compact and dependable, suitable for light onboard applications
LNG/CNG Gensets cleaner-burning solutions for eco-friendly operations. Notable products include:
Caterpillar LNG Marine Generator Caterpillar Inc.: Cleaner alternative genset for large marine applications.
MTU Gas Marine Genset Rolls-Royce Power Systems: Natural gas-based onboard generator with reduced emissions.
MAN Energy Solutions LNG Marine Generator MAN Energy Solutions: High-capacity LNG gensets designed for ships and ferries.
Siemens Energy LNG Genset Siemens Energy: Low-emission gas-based gensets for marine use.
Wärtsilä LNG Marine Genset Wärtsilä Corporation: Hybrid-ready LNG gensets used in cruise ships and tankers.
Hybrid Gensets combining conventional engines with batteries for efficiency and reduced emissions. Examples include:
Volvo Penta Hybrid Marine Generator Volvo Penta: Combines diesel and battery technology for fuel savings.
Siemens Hybrid Marine Genset Siemens Energy: Smart hybrid power with automatic load management.
Wärtsilä Hybrid Marine Generator Wärtsilä Corporation: Integrated diesel-electric-battery genset for efficient cruising.
ABB Marine Hybrid Power Genset ABB Marine & Ports: Advanced hybrid solutions for ferries and offshore vessels.
Caterpillar Hybrid Marine Genset Caterpillar Inc.: Hybrid configuration reducing fuel consumption and emissions.
Onboard marine gensets are a resilient market exposed to steady replacement cycles, newbuild demand and retrofit opportunities driven by emission rules and electrification. Using a reconciled 2024 baseline of about USD 3,105 million, a modeled 5% CAGR to 2031, and an implied shipment of 155,200 units in 2024, the market offers dependable volume for suppliers while rewarding those that can provide hybrid capability, lower lifecycle emissions and strong after-sales in Asia and ASEAN. Asia Pacific and ASEAN will remain growth engines as fleets modernize, tourism ramps back after pandemic cycles and owners pursue fuel and emissions optimization.

Investor Analysis
For investors the what is exposure to a capital-goods market with recurring service and spare-parts annuities tied to installed genset fleets; the how is through equity stakes in OEMs, investments in aftermarket service platforms, battery/hybrid retrofitter businesses, or distributor networks in APAC/ASEAN that control spare-parts flows. The why rests on stable replacement lifecycles, accelerating retrofit demand for hybridization and emissions compliance, and the strategic value of local service footprints to win repeat business all of which create predictable revenue and margin expansion opportunities for firms that can pair hardware with long-term service contracts. Key diligence items include installed-base composition (share small vs large units), OEM brand mix, regional service density, proven fuel-savings from hybrid offers, and revenue split between new units and aftermarket spares/servicing.
Request for Pre-Order Enquiry On This Report
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5 Reasons to Buy This Report
Provides a reconciled 2024 global market baseline for onboard marine gensets and a transparent CAGR to 2031 to support valuation and demand planning.
Translates revenue into a pragmatic unit-volume estimate with ASP-sensitivity brackets so procurement, manufacturing and logistics teams can size capacity.
Documents dated, material product and industry developments that signal where product mix and margins will shift.
Offers APAC and ASEAN drill-downs with concrete implications for localization, distribution and after-sales strategy.
Benchmarks the top suppliers and strategic levers that determine winners as the market decarbonizes.
5 Key Questions Answered
What is a defensible 2024 market size for onboard marine gensets and what CAGR should be modeled to 2031?
What ASP bands and unit-volume ranges are realistic across leisure, commercial and heavy-duty gensets, and what does that imply about global shipments in 2024?
Which dated product launches and hybrid/electrification announcements indicate where OEMs are investing R&D and capex?
How will Asia and ASEAN dynamics shipbuilding, fleet modernization and local servicing capacity shape regional penetration and aftermarket economics?
Which suppliers and business models are best positioned to capture long-term value from the installed base?
Chapter Outline
Chapter 1: Introduces the report scope of the report, executive summary of different market segments (by region, product type, application, etc), including the market size of each market segment, future development potential, and so on. It offers a high-level view of the current state of the market and its likely evolution in the short to mid-term, and long term.
Chapter 2: key insights, key emerging trends, etc.
Chapter 3: Manufacturers competitive analysis, detailed analysis of the product manufacturers competitive landscape, price, sales and revenue market share, latest development plan, merger, and acquisition information, etc.
Chapter 4: Provides profiles of key players, introducing the basic situation of the main companies in the market in detail, including product sales, revenue, price, gross margin, product introduction, recent development, etc.
Chapter 5 & 6: Sales, revenue of the product in regional level and country level. It provides a quantitative analysis of the market size and development potential of each region and its main countries and introduces the market development, future development prospects, market space, and market size of each country in the world.
Chapter 7: Provides the analysis of various market segments by Type, covering the market size and development potential of each market segment, to help readers find the blue ocean market in different market segments.
Chapter 8: Provides the analysis of various market segments by Application, covering the market size and development potential of each market segment, to help readers find the blue ocean market in different downstream markets.
Chapter 9: Analysis of industrial chain, including the upstream and downstream of the industry.
Chapter 10: The main points and conclusions of the report.

Contact Information:
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+62 896 3769 3166 (Whatsapp)
Email: willyanto@qyresearch.com; global@qyresearch.com
Website: www.qyresearch.com

About QY Research
QY Research has established close partnerships with over 71,000 global leading players. With more than 20,000 industry experts worldwide, we maintain a strong global network to efficiently gather insights and raw data.
Our 36-step verification system ensures the reliability and quality of our data. With over 2 million reports, we have become the world's largest market report vendor. Our global database spans more than 2,000 sources and covers data from most countries, including import and export details.
We have partners in over 160 countries, providing comprehensive coverage of both sales and research networks. A 90% client return rate and long-term cooperation with key partners demonstrate the high level of service and quality QY Research delivers.
More than 30 IPOs and over 5,000 global media outlets and major corporations have used our data, solidifying QY Research as a global leader in data supply. We are committed to delivering services that exceed both client and societal expectations.

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