Press release
Sheet Metal Market Projected to Reach USD 496.3 Billion by 2035
Sheet Metal Market
The increasing adoption of sheet metal in electric vehicle (EV) production, infrastructure projects, and renewable energy installations is further fueling market expansion. In 2025, stainless steel is expected to hold the highest market share within material types, accounting for over 60%, due to its superior corrosion resistance and structural strength. The automotive & transportation segment is projected to dominate applications with approximately 40% market share, driven by demand for high-strength, lightweight components in vehicle structures and EV battery enclosures.
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Key Drivers and Market Dynamics:
- Technological Advancements: The sheet metal market is experiencing innovations focused on enhancing production efficiency and material performance. AI-driven sheet metal processing, precision laser cutting, and nano-coated high-strength alloys are enabling better quality control, predictive maintenance, and energy efficiency across fabrication processes.
- Sustainability Focus: Research into recyclable and low-carbon stainless steel and aluminum alloys is expanding, aligning with global environmental goals and driving the adoption of sustainable production practices.
- Versatile Applications: Sheet metal holds substantial shares across various parent industries: approximately 35-40% in metalworking, 20-25% in construction materials (roofing, cladding, structural components), 25-30% in automotive components (body panels, chassis parts), and 10-12% in aerospace materials.
- Material Type Dominance: Stainless steel is projected to lead the material type segment, accounting for over 60% of the global market share by 2025, favored for its superior corrosion resistance, strength, and durability in diverse applications.
- Thickness Segment Leadership: The 1-6 mm thickness segment is expected to dominate, holding more than 60% of the market share in 2025, offering optimal strength and formability for structural, automotive, and industrial components.
- Application Segment Leadership: The automotive & transportation sector is projected to lead the application segment, capturing approximately 40% market share in 2025, driven by critical needs in vehicle manufacturing for structural, safety, and lightweight design considerations.
Challenges:
The market faces challenges primarily from volatility in raw material prices, including steel and aluminum, which continues to impact production costs and profitability. Stringent environmental regulations regarding metal extraction, processing emissions, and waste disposal also create compliance challenges. Furthermore, global supply chain disruptions have affected material availability, leading to procurement uncertainties and production delays.
Historical vs. Forecast Outlook:
The global sheet metal market has experienced steady growth, driven by increasing demand for lightweight automotive components, infrastructure development, and renewable energy installations. The market rebounded from initial supply chain and production disruptions, with a historical CAGR of 6.4% from 2019 to 2023, reaching USD 308.6 billion in 2023. The market is projected to continue its positive trajectory with a 3.8% CAGR from 2025 to 2035.
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Regional Outlook and Competitive Landscape:
The market is witnessing strong growth across key regions:
- The USA leads the sheet metal market with the highest projected CAGR of 3.9%, driven by strong demand from the automotive, aerospace, and construction sectors.
- The UK follows with a 3.7% CAGR, supported by EV production and renewable energy infrastructure.
- Japan registers a 3.6% CAGR, fueled by demand in automotive and electronics manufacturing.
- Germany shows a moderate growth rate of 3.4%, led by industrial machinery and automotive applications.
- France trails slightly at 3.3%, with growth centered on construction and sustainable manufacturing.
The sheet metal market is moderately consolidated, with global leaders and regional manufacturers shaping competitive dynamics through advanced fabrication technologies, recycled metal solutions, and AI-integrated production systems. Tier-one firms like ArcelorMittal S.A., Nippon Steel Corporation, United States Steel Corporation, and Nucor Corporation are focusing on high-quality metal production, technological R&D for low-carbon alloys, and expanding applications.
Recent industry news highlights strategic moves:
- In May 2025, ArcelorMittal announced its expansion of low-carbon steel production through hydrogen-based direct reduction iron (DRI) technology to reduce emissions by up to 80%.
The sheet metal market is poised for a dynamic future, driven by its indispensable role in modern manufacturing and construction, coupled with a strong commitment to innovation, sustainability, and meeting evolving industry demands for high-performance and environmentally responsible materials.
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