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Future of the Defect Detection Market: Trends, Innovations, and Key Forecasts Through 2034

06-27-2025 12:43 PM CET | IT, New Media & Software

Press release from: The Business Research Company

Defect Detection Market

Defect Detection Market

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Defect Detection Market Size Growth Forecast: What to Expect by 2025?
In recent times, the market for defect detection has been expanding robustly. It is projected to escalate from $3.84 billion in 2024 to $4.15 billion in 2025, yielding a compound annual growth rate (CAGR) of 7.9%. Numerous factors have contributed to the historic growth, including heightened focus on quality assurance, quality-associated costs, regulatory norms, the emergence of intricate manufacturing procedures, increased demand for top-notch products, globalisation of supply networks, and a surge in competition.

How Will the Defect Detection Market Size Evolve and Grow by 2029?
In the coming years, the market size for defect detection is predicted to experience significant growth. The market is projected to reach $5.58 billion in 2029, with a compounded annual growth rate of 7.7%. This growth during the forecast period is attributable to several factors such as emphasis on flawless manufacturing, integration into production processes, industry-tailored solutions, usage of data analytics for predictive maintenance, demand for real-time detection, and need for customization and flexibility. The forecast period will also see key trends like enhancements in sensor technology, automation and AI convergence, quality check in manufacturing, higher prevalence of computer vision, deep learning integration, distant inspection and monitoring, and synergies with cloud services.

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What Drivers Are Propelling the Growth of Defect Detection Market Forward?
The acceleration of the defect detection market's growth is anticipated due to the strict health and safety regulations mandated by various governments. These regulations refer to the rules laid out by government bodies, complete with penalties, with the aim of altering the economic behaviors of the private sector. The Australian government has implemented certain health and safety protocols that have boosted the need for defect detection. For example, in January 2022, the US Supreme Court passed a hold on the COVID-19 vaccine mandate issued by OSHA (Occupational Safety and Health Administration) for private organizations employing 100 or more individuals. Following the verdict that the OSHA mandate oversteps its legal powers and is otherwise illegal, increased strict health and safety laws imposed by governments are indeed bolstering the growth of the defect detection market.

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Which Emerging Trends Are Transforming the Defect Detection Market in 2025?
Major players in the defect detection market are increasingly prioritizing technological innovations as a key trend to strengthen their market position. For example, in December 2023, Hitachi High-Tech, a technological firm based in Japan, introduced the Hitachi Dark Field Wafer Defect Inspection System DI4600, a ground-breaking device intended for the inspection of particles and flaws on patterned wafers in semiconductor production lines. The device exhibits improved detection abilities due to the incorporation of a dedicated server, which vastly enhances data processing power for defect and particle identification. Compared to its predecessor, this system has boosted throughput by nearly 20%, due to decreased wafer transfer times and optimized inspection operations. The DI4600 enables precise defect tracking in semiconductor production lines, which ultimately leads to higher yields and a more advantageous cost of ownership, particularly as semiconductor production volume is predicted to increase in future.

What Are the Key Segments in the Defect Detection Market?
The defect detection market covered in this report is segmented -

1) By Offering: Hardware, Software, Services
2) By Application: Manufacturing, Packaging
3) By Vertical: Automotive, Electronics And Semiconductors, Metals And Machinery, Food And Packaging, Pharmaceuticals

Subsegments:
1) By Hardware: Inspection Systems, Automated Visual Inspection Systems, Non-Destructive Testing Equipment
2) By Software: Image Processing Software, Defect Analysis Software, Machine Learning Algorithms For Defect Detection
3) By Services: Consulting Services, Implementation And Integration Services, Maintenance And Support Services

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Who Are the Key Players Shaping the Defect Detection Market's Competitive Landscape?
Major companies operating in the defect detection market are Microsoft Corporation, Cognex Corporation, IBM Corporation, Omron Corporation, ABB India Ltd., Adlink Technology Inc., Allied Vision Technologies Private Limited, AMETEK Inc., Banner Engineering Corp., Basler AG, Datalogic SpA, Hermary Opto Electronics Inc., Hangzhou Hikvision Digital Technology Co. Ltd., IDS Imaging Development Systems GmbH, Isra Vision AG, Key Technology Inc., Keyence Corporation, LMI Technologies Inc., Matrox Electronic Systems Ltd., National Instruments Corp., Radiant Vision Systems LLC, Raptor Photonics Ltd., Sick AG, Sony Group Corp., Teledyne DALSA Corp., Vayyar Imaging Ltd., Vitronic Machine Vision Ltd.

What Geographic Markets Are Powering Growth in the Defect Detection Market?
Asia-Pacific was the largest region in the defect detection market in 2024. The regions covered in the defect detection market report are Asia-Pacific, Western Europe, Eastern Europe, North America, South America, Middle East, Africa.

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2. Manufacturers & Suppliers - To understand market trends, customer demand, and competitive positioning.
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4. Consultants & Analysts - To support market entry, expansion strategies, and client advisory work.

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