Key Trend Reshaping the Food Extrusion Market in 2025: Major companies operating in the food extrusion market are focused on developing innovative solutions, such as an all-in-one forming system, to allow the production of a wide variety of filled product

What market dynamics are playing a key role in accelerating the growth of the food extrusion market?
The upsurge in intake of processed food is anticipated to enhance the development of the food extrusion market in the future. Processed goods are those that have been cooked and packaged. This method transforms agricultural products into food, often referred to as ready-to-eat food. The extrusion process in the packaging and processing of food aids in the better digestion of proteins and starch and eliminates harmful anti-nutritional elements in food. Changes in lifestyle and proliferated disposable income have elevated the demand for ready-to-eat foods as it saves time and effort for consumers. For example, as per the Agricultural and Processed Food Products Export Development Authority (APEDA) in India, exports of processed food products reached 21.5 billion from April 2021 to February 2022. Hence, the expedited consumption of processed food is correspondingly aiding the augmentation of the food extrusion market.

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How will the growth rate of the food extrusion market shape industry trends by 2034?
Recently, the food extrusion market has been touching new heights, expanding from $91.25 billion in 2024 to an anticipated $97.84 billion in 2025, marking a compound annual growth rate (CAGR) of 7.2%. The previous growth has been spurred by factors like escalated interest in processed and convenience foods, a surge in the popularity of snack foods, economic effectiveness in food production, burgeoning pet food industry, and the advantage of prolonged product shelf life.

It is anticipated that the food extrusion market will witness considerable growth in the upcoming years, increasing to $137.95 billion in 2029 with a compound annual growth rate (CAGR) of 9.0%. This surge during the forecast period can be associated with the increased demand for healthier snack options, the popularity of plant-based and alternative protein products, the growth of the functional food market, higher acceptance in developing regions, and sustainable and environmentally-friendly practices. Key trends during this period will include advancements in extrusion equipment technology, growing interest in plant-based and alternative proteins, diversification of product range, emphasis on health and nutritional values, with a spotlight on sustainable methods.

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What trends are poised to drive the future success of the food extrusion market?
Leading businesses in the food extrusion market are directing their efforts towards devising innovative solutions - an all-in-one forming system being a prime example. This unit merges several operations such as shaping, cutting and molding into one apparatus, thus streamlining manufacturing. For instance, Handtmann Inc., a machinery company based in Germany, unveiled the FS 525 all-in-one forming system in February 2024. Its unique features include cutting-edge technology for accurate portioning and forming, which ensures high product quality and uniformity. Notably, the system houses a co-extrusion function facilitating the making of stuffed items, a significant boon for food processing, particularly within meat, vegetarian and confectionery sectors. It uses two distinct forming techniques; hole plate forming for creating free-formed 3D products and rotary cutting for constructing various cross-sections. Its flexibility allows it to manage an extensive gamut of food products. Moreover, the system can process diverse types of fillings efficiently, enhancing its potential for snack and convenience food production.

Which primary segments of the food extrusion market are driving growth and industry transformations?
The food extrusion market covered in this report is segmented -

1) By Extruder: Single Screw, Twin Screw, Contra-Twin Screw
2) By Process: Cold, Hot
3) By Product Type: Savory Snacks, Breakfast Cereals, Breads, Flours And Starches, Textured Protein, Functional Ingredients, Other Product Types

Subsegments:
1) By Single Screw: Low-Pressure Extruders, High-Pressure Extruders
2) By Twin Screw: Co-rotating Twin Screw, Counter-rotating Twin Screw, Contra-Twin Screw
3) By Intermeshing Contra-Twin Screw: Non-Intermeshing Contra-Twin Screw

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Which geographical regions are pioneering growth in the food extrusion market?
Europe was the largest region in the food extrusion market in 2024. The regions covered in the food extrusion market report are Asia-Pacific, Western Europe, Eastern Europe, North America, South America, Middle East, Africa.

Who are the influential players reshaping the food extrusion market landscape?
Major companies operating in the food extrusion market include Snactek Food Machines Pvt. Ltd., Hiwant International Inc., Techtronics Machinery Pvt. Ltd., GEA Group AG, Coperion GmbH, Bühler Holding AG, Aasted ApS, Axium Foods Inc., Clextral Inc., Baker Perkins Ltd, Wenger Manufacturing Inc., The Bonnot Company, Reading Bakery Systems, PacMoore Products Corporate, Amandus Kahl GmbH & Co. KG, Pavan SPA, American Extrusion International, FBF Italia Srl Company, Akron Tool & Die Co Inc, Doering Systems Inc., Grace Food Processing & Packaging Machinery, Shandong Light M&E Co. Ltd, Diamond America Inc., Snacks Développement SAS

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What Is Covered In The Food Extrusion Global Market Report?

•Market Size Forecast: Examine the food extrusion market size across key regions, countries, product categories, and applications.
•Segmentation Insights: Identify and classify subsegments within the food extrusion market for a structured understanding.
•Key Players Overview: Analyze major players in the food extrusion market, including their market value, share, and competitive positioning.
•Growth Trends Exploration: Assess individual growth patterns and future opportunities in the food extrusion market.
•Segment Contributions: Evaluate how different segments drive overall growth in the food extrusion market.
•Growth Factors: Highlight key drivers and opportunities influencing the expansion of the food extrusion market.
•Industry Challenges: Identify potential risks and obstacles affecting the food extrusion market.
•Competitive Landscape: Review strategic developments in the food extrusion market, including expansions, agreements, and new product launches.

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