Systematically pure air
Metal-processing companies can directly include the planning of ventilation systems when building a new hall. But what kind of extraction and filter technology can be successfully integrated into the existing production, which individually protects employees against emissions and is extremely energy-saving?
This is the question that Hilmar Heitmann, project engineer at Amazone at the main production facility in Hasbergen-Gaste (close to Osnabrück) had to address. There the agricultural machine manufacturer that ranks amongst the world's biggest farm machinery enterprises produces fertilizer distributors and plant protection devices. In the areas of the welding shop for big parts and fitter’s shop the company opted for a ventilation solution with torch welding extraction by TEKA.
On one side of both zones of the installation robots weld components with a length of up to 8 meters whereas employees tack the finished parts using the MIG process and postprocess them on the other side. Furthermore, in both halls there are numerous manual workstations where the welders process the components in three-shift operation and produce small batches. Whereas in the welding shop for big parts no changes to the arrangement and the number of workplaces should be made, in the fitter’s shop there was a demand for maximum flexibility to be able to adjust the production to the seasonally varying order situation.
Prepared for the future
Disk extractions on the ceiling take in the emissions rising above the robot systems. The smoke-containing air produced during welding consists primarily of ultrafine particles < 0.1 μ. The legislator has recently reacted by reducing the pollutant limit value for respirable dust from 3 mg/m³ to 1.25 mg/m³. Although companies must only meet this target by 2018. But the agricultural machine manufacturer is already prepared for the future thanks to the torch welding extraction.
The operators use welding guns with integrated extraction. As soon as they use the welding torches the suction nozzle automatically starts to operate as well and eliminates the smoke-containing air - as recommended by the professional association for wood and metal work - directly at the point of origin. They are particularly effective as they are led close to the source of emissions. There is no need to manually lead the suction arm as it is the case with mobile solutions. There is also no need to separately switch on/off the unit. The employees are protected against harmful emissions without having to become active themselves. The air is simultaneously captured at the welding workplaces and led to the filter system "FILTERCUBE" via pipelines.
In the welding shop for big parts the pipelines run on the left and the right at the side walls of the hall and lead the contaminated air to the filter unit with the side channel blower. Whereas in the fitter’s shop the contaminated air is led to two filter units via several short pipelines. Here the units with the pipelines can be quickly dismantled and reinstalled elsewhere to restructure the production process on short notice. In both cases the filter units and the sound insulated casing are situated outside the production zone. This saves space. Amazone has opted for the use of frequency converters with gate valves. These ensure that the volumetric flow rate is always adapted to the particular requirement, this means to the number of actively used welding workplaces. The purified warm air can be led back into the workspace which saves energy costs, especially in winter. Thanks to the use of energy-saving technology the energy consumption can be considerably reduced.
Hilmar Heitmann draws a positive conclusion: "We are very satisfied and there's nothing we would change."
The TEKA Absaug- und Entsorgungstechnologie GmbH was founded in 1995 by the general managers Jürgen Kemper and Erwin Telöken. The company ranks among the leading manufacturers of extraction and filter units for the industry, craft enterprises and laboratories in Europe. The company produces for the global market and has about 100 employees. The product portfolio not only contains suction systems and filtering devices, but also oxygen cutting benches, vision protection and sound-proofing elements.
TEKA Absaug- und
Contact person: Katrin Herbers
Industriestraße 13, D-46342 Velen
Tel. (0 28 63) 92 82 530
This release was published on openPR.
Permanent link to this press release:
Please set a link in the press area of your homepage to this press release on openPR. openPR disclaims liability for any content contained in this release.
You can edit or delete your press release Systematically pure air here
News-ID: 313634 • Views: 10899
More Releases from TEKA Absaug- und Entsorgungstechnologie GmbH
Pure air when welding large components
TEKA presents new extraction unit for welding shops working with large components How can welders be protected against hazardous particles in the air when working with large components at frequently changing workplaces? Extraction and filter units that capture the polluted air precisely and filter it are the solution. But conventional units are often unhandy and not powerful enough. The new "varioCube" is different. With the unit from the "FILTERCUBE" series TEKA presents
Little powerhouse with high extraction performance
Mobile high vacuum extraction unit “dustoo” TEKA developed a little powerhouse with high extraction performance, the “dustoo”. The mobile high vacuum extraction unit can be used wherever a local separation of dry dusts is required. It is especially suitable for the use at a welding gun with an integrated extraction (torch extraction). The system extracts dusts directly where they are produced and filters substances that are dangerous to health out of the
More Releases for Amazone
Global Fixed Data Connectivity Market Revenue Status & Forecast Report 2025: Int …
The recent published research report sheds light on critical aspects of the global Fixed Data Connectivity market such as vendor landscape, competitive strategies, market drivers and challenges along with the regional analysis. The report helps the readers to draw a suitable conclusion and clearly understand the current and future scenario and trends of global Fixed Data Connectivity market. The research study comes out as a compilation of useful guidelines for
Fixed Data Connectivity Market Analysis 2018 – Intel, IBM, Oracle, Dell, Amazo …
UpMarketResearch published an exclusive report on “Fixed Data Connectivity” delivering key insights and providing a competitive advantage to clients through a detailed report. The report contains 99 pages which highly exhibits on current market analysis scenario, upcoming as well as future opportunities, revenue growth, pricing and profitability. This report focuses on the Fixed Data Connectivity market, especially in North America, Europe and Asia-Pacific, South America, Middle East and Africa. This
Agriculture News: Farm Equipment Market 2026 Global Players Tech Mahindra, AGCO …
worldwide Agriculture and Farm Equipment market is anticipated to reach over USD 272.1 billion by 2026. In 2017, the farm tractors segment dominated the global market, in terms of revenue. Asia-Pacific is expected to be the leading contributor to the global market revenue during the forecast period. Get sample copy of this report @ https://bit.ly/2QQ5uw9 There has been an increasing adoption of Agriculture and Farm Equipment across the world owing to
Global Fixed Data Connectivity Market 2018 | Intel, IBM, Oracle, Dell, Amazone, …
Press Release - 30 May2018 Global Research and Development News -- . . "Global Fixed Data Connectivity Market Professional Survey Report 2018" with coming years Industries Trends, projections of Global Growth, Major key player and Case study, Review, Share, Size, Effect. ' ' -This report studies Fixed Data Connectivity in Global market, especially in North America, China, Europe, Southeast Asia, Japan and India, with production, revenue, consumption, import and export in these regions, from
Global Fixed Data Connectivity Market 2018: Intel, IBM, Oracle, Dell, Amazone, G …
Qyresearchreports include new market research report “Global Fixed Data Connectivity Market Research Report 2018” to its huge collection of research reports. The global market for Fixed Data Connectivity has been examined on different perspectives that are for all intents and purposes introduce in the situation, and have influenced the market circumstance to the huge degree. The report additionally introduces excellent experience and information related to worldwide Fixed Data Connectivity showcase. The