Efficient tube machining with Large-screen TV
Keep an eye on the processes of the complex transfluid manufacturing cell with the large-screen monitor.
Go to work in the morning and switch on the TV first thing: It sounds like a dream, but transfluid makes it the heart of an intelligent tube machining system (t motion) with its camera-controlled, fully electric manufacturing cell.
In fact, the large screen installed above the system does not broadcast the latest news into the workshop – but the program offers valuable information nevertheless. In continuous rotation it displays energy consumption, the CPK value, the number of tubes that have been processed so far and the component being produced.
Precise forming: Camera-controlled for air conditioning lines
Air conditioning lines that require extremely small tolerances are manufactured with the newly developed system. In addition to the camera control system, the tube manufacturing system also features a magazine, a 4-axle handling system, two combination machines for tube forming, a tube bending machine, a chamfering unit, a dot matrix printer and two robots.
One side of the tube is always processed prior to the tube bending procedure with a combination tube forming machine, while the second end is subsequently cut chip-free after the tube bending procedure and is then also formed. If necessary, the robot then holds the processed tube in a de-burring mechanism. "Both ends can be visually controlled with the help of the camera", says Stefanie Flaeper, managing director at transfluid, as she explains the features of the system. "Alternately, the robot holds the tube in a labelling unit in which the tube can then be marked in all positions – and without the need for any type of clamping device."
In addition, a tube forming machine with a rotary indexing table can be used to connect two tubes together with a flange. For the tube manufacturing process, this ensures high output with 100 per cent documented quality in addition to the highest level of security – and it also provides informative "entertainment" with a large screen.
Next TRADE FAIR:
transfluid at Tube 2014 (Düsseldorf, Germany, April 7-11) in hall 05 / stand G 34
transfluid Maschinenbau GmbH – the solution for tubes
Since 1988, transfluid has been further developing its technologies for tube processing in a customer orientated way and thus offers tailor-made solutions – for plant and mechanical engineering, the car and energy industry, ship-building right up to the production of medical equipment. As a world-renowned brand, the company from Germany is present in Europe and with its subsidiaries in Asia.
transfluid’s product portfolio offers perfect solutions in five different machine categories, that meet all the requirements in tube processing. t bend includes semi- and fully-automatic tube bending machines as well as large-diameter tube bending machines. t form represents high-quality axial, rolling and combined tube forming machines. Automation systems with sophisticated concepts for bending and forming technology belong to the t motion category. With t cut, transfluid offers tube cutting machines in different system variants und t clean is transfluid’s range of tube cleaning machines for guaranteed cleanliness of work pieces and pipes.
Tel.: +49 2972 97 15 - 0
Fax: +49 2972 97 15 - 11
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