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Successful use of professional 3D printing and high-performance composite material in the manufacturing of airbag housing container

06-29-2020 10:09 AM CET | Science & Education

Press release from: CRP Technology

3D printed functional airbag housing container manufactured by CRP Technology for Joyson Safety Systems

3D printed functional airbag housing container manufactured by CRP Technology for Joyson Safety Systems

As Joyson Safety Systems project and application, it is the first functional prototype to be produced with Laser Sintering process by using CRP Technology’s Carbon reinforced composite material Windform® SP

Joyson Safety Systems’ Core innovations team started a project to explore and deep dive into the Additive Manufacturing field, also pointing out to its possibilities and potentials to discover new processes and materials to use for the manufacturing of airbag housing container.
The performance of the DAB housing part is extremely essential, due to the fact that it’s a safety component in the vehicle.
The Joyson Safety Systems’ Core innovations team explains, “after running some market analysis in order to find out the most suitable material and process that could deliver the required performance, we came across the CRP Technology’s Windform® TOP-LINE family of composite material and, specifically, the Windform® SP.
Windform® SP brought our attention to the fact that it’s a material produced from polyamide PA grades and reinforced with Carbon fiber as a powder form material, and it has almost the required and even better performance for our application.”

Thanks to the collaboration with CRP Technology and to the use of Laser Sintering manufacturing process and Windform® SP Carbon composite material, it was possible to produce a functional prototype and to test it in a complete airbag module within a short period.
The test has led to very good results as the material exhibits an excellent mechanical performance in terms of high strength and impact resistance as well a good thermal stability between a low and high range of temperatures (RT; 23°C, -35°C & 85°C).

The most innovative aspect about Joyson Safety Systems project and application is the fact that this is the first functional prototype of a DAB housing to be produced with SLS process using a composite material, Windform® SP, which exhibits an excellent mechanical performance in terms of high strength and impact resistance as well a good thermal stability -
Joyson Safety Systems’ Core innovations team

windform.com
crptechnology.com

Veronica Negrelli
Press Office Manager CRP technology
via cesare Della Chiesa, 150/C
41126 Modena
Italy

CRP Technology is headquartered in Modena, Italy. It is distinguished by its know-how in Selective Laser Sintering technology. It offers part production for short- and low-run production, and prototyping services with advanced 3D Printing and Additive Manufacturing solutions using Windform® TOP-LINE range of high performance composite materials. As a material provider, CRP Technology develops, manufactures and sells to OEMs its proprietary Windform® TOP-LINE composite materials for Laser Sintering technology.
CRP Technology specific application fields including but are not limited to: automotive and motorsports, design, aerospace, UAVs, marine, entertainment, defense, and packaging.

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