Press release
Automotive Battery Thermal Management System Market to Reach USD 41.09 Billion by 2035 | Automotive Battery Thermal Management System Faces a Technology Shift as Immersion Cooling & Integrated Thermal Architectures Reshape EV Design
Automotive Battery Thermal Management System Market
The global automotive battery thermal management system market reached USD 5.06 billion in 2025 and is projected to reach USD 41.09 billion by 2035, registering a CAGR of 23.3% during 2026-2035. This expansion reflects the increasing importance of thermal control in electric and hybrid vehicles, particularly as battery manufacturers pursue higher charging speeds, improved energy efficiency and longer operating life.
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Recent Developments
✓ September 9, 2026 - Shell and FAW TRUCKS Advance Immersion Cooling: Shell and FAW TRUCKS successfully tested a jointly developed immersion-cooled battery pack on the Shell Starship 3.0 Hybrid concept truck. The system uses dielectric cooling fluid to manage battery temperatures under demanding charging and operating conditions. The collaboration demonstrates the potential for immersion cooling in commercial vehicle applications, although commercial deployment remains under evaluation.
✓ August 19, 2026 - Gamma Technologies Partners with Gotion Illinois: Gamma Technologies partnered with Gotion Illinois to support next-generation battery development using its GT-AutoLion simulation platform. The collaboration includes battery-pack thermal management modelling and thermal-runaway analysis, highlighting the growing role of simulation in reducing development uncertainty before physical prototyping.
✓ June 30, 2026 - HORIBA Expands Thermal Management Evaluation Capabilities in Japan: HORIBA launched its Vehicle Thermal Management System Evaluation Facility at full scale in Japan. The facility combines battery, motor and inverter heat emulators with environmental testing capabilities, enabling manufacturers to evaluate integrated thermal systems under different operating temperatures before complete vehicle prototypes become available.
✓ June 24, 2026 - Shell Introduces the Triple 10 Challenge Concept Car: Shell unveiled a demonstration electric vehicle using its dielectric thermal fluid and a simplified single-circuit cooling architecture. The concept demonstrated a 10-80% charging time of 9 minutes and 54 seconds using a 175-kW charger. The project illustrates how alternative cooling architectures could influence battery-pack design and charging performance.
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Segment Analysis
Lithium-Ion Batteries Maintain Market Dominance
Lithium-ion batteries accounted for 91% of the automotive battery thermal management system market in 2025, according to the report. Their extensive use across battery electric vehicles, hybrid vehicles and plug-in hybrid vehicles makes them the principal application area for thermal management suppliers. However, increasing battery capacity and charging power require more precise temperature regulation to maintain consistent operating conditions.
Active Cooling and Integrated Thermal Architectures
The market includes active and passive thermal management technologies, alongside air, liquid, refrigerant, phase-change material and immersion cooling approaches. Active systems offer controlled temperature regulation through pumps, compressors and heat exchangers, making them relevant for demanding EV applications. Passive technologies provide opportunities for reducing system complexity and supporting thermal protection.
United States and Japan Market Implications
United States
The United States offers opportunities through domestic battery manufacturing, EV engineering and advanced battery safety development. The Gamma Technologies-Gotion Illinois partnership illustrates how battery simulation and thermal modelling are becoming part of localized manufacturing and engineering activities.
Japan
Japan's established automotive component industry creates opportunities for integrated thermal management technologies. DENSO's dedicated battery temperature control module and HORIBA's thermal evaluation facility demonstrate the country's emphasis on system-level engineering, testing and commercial vehicle applications.
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Company Profiles
DENSO Corporation: DENSO develops automotive thermal management, cooling and air-conditioning technologies. Its battery temperature control module for electrified heavy-duty trucks demonstrates its capabilities in independent battery heating and cooling systems.
Valeo SE: Valeo offers refrigerant, liquid and immersion-based battery cooling technologies for different battery configurations. Its portfolio includes integrated battery cooling solutions designed to address temperature uniformity, fast charging and thermal safety requirements.
Continental AG: Continental develops thermal management components, including specialized cooling lines, heat-pump connections and battery monitoring technologies. Its experience in fluid routing and temperature monitoring supports the integration of battery and powertrain thermal systems.
Outlook
The automotive battery thermal management system market is entering a phase in which cooling performance, battery safety and vehicle-level energy efficiency increasingly influence component selection. Although lithium-ion batteries currently dominate demand, future product development will depend on battery chemistry, pack architecture, charging requirements and the operating conditions of passenger and commercial vehicles.
For industry participants, the competitive opportunity will depend on developing reliable thermal architectures that can be integrated into vehicle platforms without adding unnecessary weight, complexity or energy consumption. Partnerships between automotive manufacturers, battery companies, materials developers and thermal technology providers will remain important in translating advanced cooling concepts into commercially deployable systems.
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