Foundry Equipment Market to Reach USD 25.98 Billion by 2035 | Industrial Growth and Automation Insights

According to analysis by Market Research Future, the Foundry Equipment Market Size was estimated at USD 17.57 Billion in 2024 and is projected to grow from USD 18.2 Billion in 2025 to USD 25.98 Billion by 2035. The market is expected to register a compound annual growth rate (CAGR) of 3.62% during the forecast period (2025-2035).

Foundry equipment plays a critical role in metal casting processes used across automotive, aerospace, construction, heavy machinery, railways, and energy industries. These machines are essential for melting, molding, core making, pouring, cleaning, and finishing metal components. As global manufacturing continues to evolve with Industry 4.0 integration, smart foundries are increasingly adopting automated and energy-efficient systems to enhance productivity and reduce operational costs.

The industrial sector's modernization, combined with rising infrastructure investments in developing economies, is expected to drive steady demand for advanced foundry equipment worldwide.

Market Drivers

Rising Automotive Production
The automotive industry remains one of the largest consumers of cast metal components such as engine blocks, cylinder heads, transmission cases, and brake parts. Growing vehicle production, including electric vehicles (EVs), is increasing the need for lightweight aluminum castings, thereby boosting demand for advanced melting and molding systems.

Infrastructure and Construction Growth
Rapid urbanization and infrastructure development projects in emerging markets are driving demand for construction machinery and structural metal components. Foundry equipment is essential in producing cast iron pipes, fittings, and heavy machinery components required for bridges, buildings, and industrial facilities.

Industrial Automation and Smart Manufacturing
The integration of robotics, IoT sensors, AI-based quality control, and automated molding lines is transforming traditional foundries into smart manufacturing hubs. Automation enhances precision, reduces waste, improves safety, and increases output consistency. These technological advancements are encouraging manufacturers to upgrade outdated systems.

Demand from Heavy Machinery and Energy Sectors
Sectors such as mining, oil & gas, railways, and power generation rely heavily on durable cast components. As global energy demand rises and industrialization expands, the need for high-performance casting solutions continues to grow.

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Market Restraints

Despite steady growth, several challenges limit market expansion:

High Capital Investment: Foundry equipment installation requires substantial upfront investment, making it difficult for small and medium-sized enterprises (SMEs) to adopt advanced technologies.
Environmental Regulations: Stricter emission standards and waste management policies require foundries to invest in pollution control systems, increasing operational costs.
Volatile Raw Material Prices: Fluctuations in metal prices directly impact foundry operations and equipment demand.
Skilled Labor Shortage: Operating advanced automated systems requires specialized technical expertise, which is limited in certain regions.
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Market Opportunities

The market offers significant opportunities through:

Development of energy-efficient induction furnaces
Adoption of 3D sand printing and additive manufacturing
Expansion of foundries in Asia-Pacific
Growing demand for lightweight casting materials
Emerging economies present untapped potential as governments promote domestic manufacturing and infrastructure expansion initiatives.

Market Segmentation

The Foundry Equipment Market can be segmented based on equipment type, process, end-use industry, and region.

By Equipment Type:

Melting Equipment
Molding Equipment
Core Making Equipment
Sand Processing Equipment
Pouring Equipment
Cleaning and Finishing Equipment
Melting and molding equipment account for a significant market share due to their central role in casting operations.

By Process:

Sand Casting
Die Casting
Investment Casting
Continuous Casting
Sand casting dominates the market due to its cost-effectiveness and versatility for large components.

By End-Use Industry:

Automotive
Aerospace
Construction
Energy & Power
Industrial Machinery
Railways
The automotive segment holds the largest share due to high casting requirements per vehicle.

By Region:

North America
Europe
Asia-Pacific
Latin America
Middle East & Africa
Asia-Pacific leads the market due to strong manufacturing bases in China, India, and Southeast Asia.

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Regional Insights

Asia-Pacific

Asia-Pacific is expected to remain the dominant region during the forecast period. Rapid industrialization, expanding automotive production, and supportive government policies promoting domestic manufacturing are key growth drivers. Countries like China and India continue to invest in modern foundry technologies.

North America

North America demonstrates stable growth supported by technological innovation and modernization of existing foundry facilities. Advanced automation adoption enhances operational efficiency.

Europe

Europe emphasizes sustainability and energy efficiency. Strict environmental regulations are pushing foundries to adopt cleaner technologies and automated emission control systems.

Middle East & Africa & Latin America

These regions are witnessing gradual growth due to infrastructure development and industrial expansion initiatives.

Challenges Facing the Industry

The foundry industry faces increasing pressure to reduce carbon emissions and energy consumption. Traditional foundry processes are energy-intensive and produce pollutants such as particulate matter and greenhouse gases. Meeting sustainability goals requires investment in green technologies such as electric induction furnaces and advanced filtration systems.

Additionally, global supply chain disruptions can impact equipment manufacturing and installation timelines. Geopolitical uncertainties and trade restrictions may also influence cross-border equipment demand.

Another significant challenge is digital transformation. While automation improves efficiency, integrating advanced software and robotics into legacy systems can be complex and costly.

Future Outlook

The Foundry Equipment Market is expected to experience moderate but stable growth through 2035. The projected CAGR of 3.62% reflects steady industrial demand rather than rapid expansion. Key future trends include:

Increased adoption of AI-driven quality inspection systems
Growth in lightweight metal casting for EV production
Development of environmentally sustainable foundry solutions
Expansion of automated molding lines
Greater integration of data analytics in production processes
Smart foundries will become more common as manufacturers focus on operational efficiency, reduced downtime, and predictive maintenance. Energy efficiency will remain a central theme, with companies investing in electric furnaces and advanced emission control technologies.

As developing nations continue industrial expansion and developed economies upgrade aging infrastructure, the demand for reliable, high-performance foundry equipment will remain strong. Technological innovation and sustainability compliance will shape competitive dynamics within the industry.

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Market Research Future (MRFR) is a global market research company that takes pride in its services, offering a complete and accurate analysis with regard to diverse markets and consumers worldwide. Market Research Future has the distinguished objective of providing the optimal quality research and granular research to clients. Our market research studies by products, services, technologies, applications, end users, and market players for global, regional, and country level market segments, enable our clients to see more, know more, and do more, which help answer your most important

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