Aerospace & Defense Thermoplastic Composites Market to Reach USD 930.8 Million by 2032, says Stratview Research

The global Aerospace & Defense Thermoplastic Composites Market is a specialized segment of advanced materials used in structural and secondary aircraft components. This market is projected to reach USD 930.8 million by 2032, growing at a CAGR of 8.1% over the 2026-2032 forecast period. The single most important growth driver is the growing penetration of thermoplastic composites in modern aerospace programs, as OEMs increasingly adopt these materials for lightweight, high-performance applications, structurally increasing demand across both commercial and defense aircraft platforms. "Thermoplastic composites are replacing traditional materials in aircraft structures, driving long-term material consumption growth."

Stratview Research, a global market research firm, has launched a report on the global market, which provides a comprehensive outlook of the global and regional industry forecast, current & emerging market trends, segment analysis, competitive landscape, & more. The report scope covers global market sizing, forecasts to 2032, and detailed segmentation by aircraft type, resin type, application type, fiber type, consolidation type, and region. This segmentation coverage enables strategic relevance for manufacturers, suppliers, OEMs, and investors to identify demand pockets and growth levers in aerospace materials supply chains.

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Market Statistics

• Market size (2025): USD 553.7 million
• Forecast value (2032): USD 930.8 million
• CAGR (2026-2032): 8.1%
• Forecast period: 2026-2032
• Base year: 2025
• Total number of segments: 6
• Tables & figures: 100+
• Country-Level Market Assessment: 20

Market Segmentation

• By Aircraft Type
• By Resin Type
• By Application Type
• By Fiber Type
• By Consolidation Type
• By Region

Segemnt Analysis

In the aircraft type segmentation, the commercial aircraft segment remains the dominant demand generator due to broad incorporation of thermoplastic composites in both primary and secondary structures, with high part counts per platform driving material uptake. This structural adoption reinforces consistent procurement by OEMs and primes supply chain planning for long-cycle programs.

Under resin type, PEEK-based composites are both the most widely used and fastest-growing category, given their superior thermal and mechanical properties for critical aerospace applications, translating directly into engineering preference and higher specification rates by design teams.

For application type, airframe leads the market in both size and growth, as thermoplastic composites increasingly replace metals for components such as clips, cleats, and panels, improving fuel efficiency and structural performance. This trend strengthens procurement strategies for composite fabricators targeting airframe contracts.

In the fiber type category, carbon fiber composites maintain dominance because of their unmatched strength-to-weight ratio and fatigue resistance, driving preference for primary structural elements and aligning supplier investments in carbon fiber composite capabilities.

Within consolidation type, compression molding holds the largest share and is identified as the fastest growing process segment, as it offers scalable manufacturing for complex thermoplastic parts with improved cycle times, influencing capital investments in high-throughput composite molding lines.

Regional Insights

Europe is the dominant region in the market, structurally supported by a strong commercial aerospace base, including major OEMs and tier suppliers specifying thermoplastic composites across aircraft programs. Regional industrial scale and existing aerospace infrastructure ensure sustained demand and material integration.

North America is the fastest-growing region, driven by robust aerospace production growth, defense modernization programs, and increasing adoption of advanced composite materials. This dynamic fosters new design wins and expanded supplier footprints, reinforcing regional competitive positioning.

Market Drivers

• Growing penetration of thermoplastic composites in modern aircraft programs, increasing material consumption.
• OEM fuel-efficiency and lightweighting mandates accelerating demand for high-performance composite materials.
• Technological advancements in manufacturing processes improving cycle times and part quality.
• Sustainability and recyclability advantages of thermoplastic composites influencing specification.
• Expansion of commercial aircraft fleets driving long-term structural material requirements.

Top Companies in the Market

• GKN Aerospace
• Premium AEROTEC GmbH
• Daher
• Collins Aerospace
• Avanco Group
• SEKISUI Aerospace
• ATC Manufacturing
• Cutting Dynamics, Inc.

FAQs

1. How large is the aerospace & defense thermoplastic composites market today and how is it expected to grow?
The market was valued at USD 553.7 million in 2025 and is forecast to reach USD 930.8 million by 2032. It is expected to grow at a CAGR of 8.1% during the 2026-2032 period, supported by increasing use of lightweight materials in aircraft structures.

2. What factors are driving demand for thermoplastic composites in aerospace and defense applications?
Demand is driven by OEM focus on fuel efficiency, weight reduction, and sustainability, as well as broader specification of thermoplastic composites in modern commercial and defense aircraft programs, increasing material uptake per platform.

3. Which aircraft segment contributes most to thermoplastic composites demand?
The commercial aircraft segment is the largest contributor because these platforms incorporate high volumes of thermoplastic composite parts for primary and secondary structures, reinforcing supplier demand forecasts.

4. Why is Europe dominant in the aerospace & defense thermoplastic composites market?
Europe's dominance stems from a strong regional aerospace ecosystem with major OEMs and extensive integration of advanced composite materials in production programs, ensuring stable demand and supplier engagement.

5. What challenges could constrain market growth?
High raw material costs relative to thermoset alternatives can constrain adoption despite performance benefits, as increased component costs may limit specification in cost-sensitive applications.

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