Long Lithium Battery Cells Cans Market Share Driven by Blade Battery Architecture and Module-Free Pack Integration | Valuates Reports

Long Lithium Battery Cells Cans Market Size
The global market for Long Lithium Battery Cells Cans was valued at US$ 265 million in the year 2024 and is projected to reach a revised size of US$ 1823 million by 2031, growing at a CAGR of 31.3% during the forecast period.

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The global long lithium battery cells cans market is experiencing a rapid surge as the automotive industry pivots toward high-energy-density and space-efficient battery architectures. Current market trends indicate that the transition from traditional modular battery designs to module-free "Cell-to-Pack" (CTP) and "Cell-to-Body" (CTB) technologies is a primary catalyst for market growth. These elongated, flat aluminum cans, specifically designed for "blade-style" cells, allow for superior space utilization and improved structural rigidity within the vehicle chassis. As global demand for longer-range and safer electric vehicles intensifies, the market size for these specialized structural housings is expanding to support the mass-market adoption of lithium iron phosphate (LFP) and other advanced chemistries that benefit from this streamlined geometry.

In terms of manufacturing processes, the rolling type (or roll-pressed) segment currently holds the largest market share. This production method is favored for its ability to produce ultra-thin, high-strength aluminum shells with exceptional consistency and surface quality, outperforming traditional fabrication methods. While the rolling type dominates the high-volume supply chain, the extrusion type remains a vital segment for specific heavy-duty applications requiring increased wall thickness and thermal mass. However, the stamping type is identified as an emerging category for localized, lower-volume production where tool flexibility is prioritized. The shift toward continuous roll-pressing technology remains a dominant trend as manufacturers seek to optimize material efficiency and reduce the overall weight of the battery enclosure.

The application of long lithium battery cell cans is heavily concentrated in the electric vehicles segment, which presently commands the most significant market share. The adoption of blade batteries by major automotive OEMs has revolutionized the passenger vehicle market by providing a balance of safety and volumetric energy density. While electric vehicles lead in total revenue, the energy storage segment is identified as the fastest-growing application area. The utility-scale storage industry is increasingly adopting long-cell formats to simplify rack designs and improve heat dissipation in large-scale battery banks. This diversification into grid-level storage and commercial backup systems is contributing to a robust long-term market forecast for standardized long-form-factor cans.

The competitive landscape is characterized by a high degree of concentration among specialized precision engineering firms. Currently, Shenzhen Kedali Industry and Shandong Xinheyuan (Jiangsu Alcha Aluminium) hold the largest market share, leveraging their early partnerships with leading battery innovators to secure dominant positions in the global supply chain. Ningbo Zhenyu Technology and Chongqing New Aluminum Era Technology also maintain significant market standing through their advanced stamping and extrusion capabilities. Among the fastest-growing companies, Zhejiang Zhongze Precision Technology and Jiangsu Otepas are making significant gains by expanding their production capacities to meet the localized demand from emerging gigafactories. These market leaders are consistently focusing on material innovations and automated welding techniques to enhance the sealing integrity and pressure resistance of their high-performance cans.

From a regional perspective, China dominates the global landscape, possessing the highest market share due to its role as the primary hub for blade battery manufacturing and its massive electric vehicle registration base. The region's integrated supply chain-from raw aluminum processing to final cell assembly-provides an unparalleled competitive advantage. Conversely, North America and Europe are witnessing the fastest market growth as global battery giants establish localized production facilities in the United States, Germany, and Hungary. The market forecast remains highly positive, with the outlook focusing on the expansion of "short-blade" formats, the integration of 5G-enabled quality inspection in smart factories, and the continuous evolution of lightweight alloy materials to meet the rigorous safety standards of the next generation of sustainable transport.

Segment by Type

• Rolling Type
• Extrusion Type
• Stamping Type

Segment by Application

• Electric Vehicles
• Energy Storage

By Company

Shandong Xinheyuan (Jiangsu Alcha Aluminium), Shenzhen Kedali Industry, Ningbo Zhenyu Technology, Chongqing New Aluminum Era Technology, Fischer Group, Zhejiang Zhongze Precision Technology, Union Aluminum(Nanjing), Jiangsu Otepas New Energy Technology

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