Press release
Thermal Spray Coatings Market to Reach USD 18.67 Billion by 2032, says Stratview Research
Stratview Research, a global market research firm, has launched a report on the global market, which provides a comprehensive outlook of the global and regional industry forecast, current & emerging market trends, segment analysis, competitive landscape, & more. This report assesses historical performance, projected growth, key trends, and competitive dynamics. It covers segmentation by process type, material type, end-use industry, and region, offering actionable insights for manufacturers, suppliers, OEMs, investors, and strategic planning teams.
Request a free sample report: https://www.stratviewresearch.com/Request-Sample/4028/thermal-spray-coatings-market.html#form
Market Statistics
• Market size: USD 11.86 billion (2025)
• Forecast value: USD 18.67 billion (2032)
• CAGR: 6.70% (2025-2032)
• Forecast period: 2025-2032
• Base year: 2024
• Total number of segments: 4
• Tables & figures: 100+
• Country-Level Market Assessment: 20
Market Segmentation
By Process Type
• Combustion Flame
• Electrical Thermal Spray Coatings
By Material Type
• Ceramics
• Metals & Alloys
• Other Materials
By End-Use Industry Type
• Aerospace
• Automotive
• Healthcare
• Energy and Power
• Electronics
• Agricultural Machinery
• Others
By Region
• North America
• Europe
• Asia-Pacific
• Rest of the World
Segment Analysis:
In process type segmentation, the combustion flame segment is identified as the key growth contributor because it offers cost-effective, scalable coating solutions that align with large-scale industrial usage. Its lower equipment and material costs lead to broader adoption, enhancing market expansion prospects.
Under material type, the ceramics segment holds dominance due to its lightweight, high-performance properties that are essential for sectors like aerospace and automotive where reducing component weight while maintaining durability is critical. This material advantage directly influences buyer preferences toward ceramic thermal spray coatings.
Looking at end-use, aerospace leads as the dominant segment because thermal spray coatings provide corrosion resistance and longevity for aircraft components exposed to severe conditions. This performance benefit supports maintenance cost reductions and operational reliability in aviation applications.
Regional Insights
North America is both the dominant and fastest-growing region. Extensive use in corrosion protection, erosion resistance, and thermal insulation-especially in oil & gas, aerospace, and automotive industries-drives sustained regional leadership. Robust exploration and production activity further underpin demand for advanced coating solutions.
Market Drivers
• Expanding aerospace production increases demand for high-temperature, corrosion-resistant coatings.
• Growth in energy and power infrastructure requires protective coatings to extend equipment life.
• Regulatory emphasis on energy efficiency and low-emission materials boosts thermal spray adoption.
• Rising industrial manufacturing activity elevates surface protection needs.
• Development of lightweight components in automotive and aerospace accelerates ceramics usage.
Top Companies in the Market
• Praxair ST Technologies, Inc.
• H.C Starck GmbH
• Bodycote
• Oerlikon Metco
• BryCoat Inc.
• Thermal Spray Technologies Engineered Coatings Solution
• F.W. Gartner Thermal Spraying
• Arc Spray (Pty) Ltd.
• Metallisation Limited
• Plasma-Tec, Inc.
• GTV Verschleiss-Schutz
• Surface Technology
FAQs
1. What is the current size of the global thermal spray coatings market?
The global thermal spray coatings market size was USD 11.86 billion in 2025, reflecting steady growth across industrial sectors requiring protective surface engineering solutions.
2. What is the forecast outlook for thermal spray coatings through 2032?
The market is forecast to reach USD 18.67 billion by 2032, growing at a CAGR of 6.70% between 2025 and 2032 due to expanding industrial demand.
3. Which region leads the thermal spray coatings market?
North America is the dominant and fastest-growing region, supported by extensive aerospace, automotive, and energy sector investments driving protective coating adoption.
4. Which end-use industry contributes most to market demand?
The aerospace segment is the largest end-use industry, as thermal spray coatings improve corrosion resistance and lifespan of critical aircraft components.
5. What is driving increased demand for ceramic thermal spray coatings?
Ceramic thermal spray coatings are favored for their lightweight and high-performance characteristics, making them ideal for applications where weight reduction and durability directly impact efficiency.
Related Links:
Electrically Conductive Carbon Additives Market: https://plaza.rakuten.co.jp/ingnews/diary/202511200001/
Electronics Cutting Tools Market: https://plaza.rakuten.co.jp/ingnews/diary/202511200002/
Encapsulated O-Rings Market: https://webyourself.eu/blogs/1664392/Encapsulated-O-Rings-Market-Enhancing-Sealing-Performance-in-Harsh-Environments
Aerospace And Defense Carbon Brakes Market: https://webyourself.eu/blogs/1664395/Aerospace-Defense-Carbon-Brakes-Lightweight-High-Performance-Braking-Solutions
Two-Wheeler Tyres Market:
https://webyourself.eu/blogs/1664397/Two-Wheeler-Tires-Market-Enhancing-Safety-Efficiency-and-Riding-Performance
Floor Adhesives Market:
https://logcla.com/blogs/1031189/Tooling-Board-Market-Enabling-Precision-Prototyping-and-Composite-Manufacturing
Mining Ropes Market:
https://plaza.rakuten.co.jp/ingnews/diary/202511210000/
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https://plaza.rakuten.co.jp/ingnews/diary/202511210001/
Non Drug Eluting Device Market: https://plaza.rakuten.co.jp/ingnews/diary/202511210002/
North American Air Barriers Market: https://plaza.rakuten.co.jp/marketing123/diary/202511210000/
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Stratview Research is a global market research firm that highly specializes in aerospace & defense, chemicals, and a few other industries.
It launches a limited number of reports annually on the above-mentioned specializations. Thorough analysis and accurate forecasts in this report enable the readers to take convincing business decisions.
Stratview Research has been helping companies meet their global and regional growth objectives by offering customized research services. These include market assessment, due diligence, opportunity screening, voice of customer analysis, market entry strategies, and more.
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