Press release
Global Material Extrusion Market Research Report 2025
Material Extrusion MarketThe global market for Material Extrusion was valued at US$ million in the year 2024 and is projected to reach a revised size of US$ million by 2031, growing at a CAGR of %during the forecast period.
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Extrusion is used to create physical objects from a fixed cross-sectional profile. Material extrusion is very similar to a hot glue gun; filament is heated to a malleable temperature and then it is thrust out (extruded) through a nozzle.
Rapid urbanisation in China and India requires a great deal of construction material like aluminium & steel. China is already the world's largest steel producer and is anticipated to remain so for the future. All these reasons ensure a steady demand for the material extrusion market.
Material Extrusion Market - Additive Manufacturing Growth
Three-Dimensional Printing Applications
Material extrusion represents fundamental additive manufacturing technology producing prototypes, tooling, and end-use parts. Thermoplastic extrusion enables complex geometries impossible through traditional manufacturing. Desktop and industrial systems serve diverse applications from product development to production.
Additive manufacturing adoption expands material extrusion beyond prototyping into production applications. Technology maturation enables functional part production at scale.
Material Diversity Expansion
Extrusion-based additive manufacturing accommodates expanding material portfolios including engineering thermoplastics, composites, and specialty polymers. Material development addresses specific application requirements from high-temperature resistance to biocompatibility. Continuous innovation expands addressable applications.
Material availability determines additive manufacturing viability for particular applications. Expanded material options broaden technology adoption across industries.
Industrial Production Applications
Large-format extrusion systems produce tooling, fixtures, and end-use components for aerospace, automotive, and industrial applications. Production-scale equipment delivers throughput and quality meeting manufacturing requirements. Cost-effectiveness improves through higher speeds and larger build volumes.
Industrial adoption validates material extrusion as legitimate production technology. Applications transition from prototyping to serial production.
Software and Process Control
Advanced slicing software optimizes tool paths, support structures, and build parameters. Machine learning algorithms improve print quality and reduce failures. Process monitoring detects anomalies enabling corrective interventions.
Software sophistication differentiates equipment and enables consistent results. Intelligent systems reduce expertise requirements democratizing technology access.
Hybrid Manufacturing Integration
Combining additive and subtractive processes creates hybrid manufacturing systems leveraging each approach's strengths. Material extrusion builds near-net shapes subsequently machined to final tolerances. Integrated systems reduce overall production time and cost.
Hybrid approaches address additive manufacturing limitations while retaining geometric freedom advantages. Manufacturing flexibility increases through combined capabilities.
by Type
Metal
Plastic
Others
by Application
Automotive
Machinery & Equipment
Aerospace & Defense
Consumer Goods
Electronic and Electrical
Others
Production by Region
North America
Europe
China
Japan
Consumption by Region
North America (United States, Canada)
Europe (Germany, France, UK, Italy, Russia)
Asia-Pacific (China, Japan, South Korea, Taiwan)
Southeast Asia (India)
Latin America (Mexico, Brazil)
By Company Alcoa, Gulf Extrusion, Hydro Aluminum, Hindalco-Novalis, Constellium and Sapa, The Dow Chemical, Mondi Plc, Bobst Group SA, Exxon Mobil Corporation
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