United States Retort Packaging Market 2031 | Growth Drivers, Key Players & Investment Opportunities

Market Size and Growth

Global Retort Packaging Market reached US$ 4.12 billion in 2022 and is expected to reach US$ 6.05 billion by 2031, growing with a CAGR of 4.92% during the forecast period 2024-2031.

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Key Development:

United States: Recent Retort Packaging Developments

✅ In October 2025, Sealed Air launched an advanced digital platform in the U.S. to optimize packaging operations, including retort pouch solutions using AI and machine learning to enhance inventory and process efficiency for food packaging clients.

✅ In October 2025, Bobst, Brückner and Mitsui Chemicals announced a monomaterial metallized retort packaging solution at K 2025, designed to be recyclable and to meet sustainability targets, potentially impacting U.S. converters looking for circular retort formats.

✅ In October 2025, industry showcases like PACK EXPO 2025 reinforced sustainability, automation, and new retort processing machinery trends for U.S. food processors and packaging engineers, signalling broader operational investments in retort systems.

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Japan: Recent Retort Packaging Developments

✅ In October 2025, UFlex exhibited its advanced retort pouch portfolio including high‐durability, fully recyclable films at Pet Fair South East Asia 2025, reflecting Japanese and Asia‐Pacific manufacturers' push toward sustainable retort formats.

✅ In October 2025, Japanese and global partners Bobst, Brückner and Mitsui Chemicals revealed a recyclable mono‐material metallized retort solution at K 2025 that can integrate into existing recycling streams an innovation with relevance for Japan's sustainability goals.

✅ In November 2025, industry sources highlighted the rising adoption of retort pouch equipment and high‐speed pouch forming machines in Japan driven by demand for lighter, sterile packaging for seafood and other packaged foods.

✅ In November 2025, global retort packaging reports underscored Asia‐Pacific leadership (including Japan) in innovative retort materials and packaging systems supporting convenience foods and urban consumer demand.

Key Players:

=> Amcor plc, Constantia Flexibles, Clifton Packaging Group Limited, Coveris, FLAIR Flexible Packaging Corporation, Mondi, Tetra Laval Group, ProAmpac, Sealed Air, and Otsuka Holdings Co., Ltd.

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Key Segments:

By Product Type

Pouches - ~45% share

Includes Stand-up Pouches, Gusseted Pouches, Back-seal Quad, and Spouted Pouches.

Dominant due to convenience, lightweight nature, and extended shelf life for food and beverages.

Tray - ~20% share

Used primarily for ready-to-eat meals and pharmaceutical packaging; offers rigid protection and stackability.

Cartons - ~25% share

Popular in food, beverages, and pharmaceuticals due to recyclability and brand printing capabilities.

Others - ~10% share

Includes specialty packaging such as blister packs, pails, and bulk containers.

By Form

Flexible - ~50% share

Growing demand driven by consumer preference for portable and lightweight packaging, particularly in pouches.

Rigid - ~30% share

Common in trays and cartons for food protection and pharmaceutical packaging.

Semi-Rigid - ~20% share

Used in hybrid solutions offering durability and some flexibility, such as multi-layer pouches and specialty packaging.

By Material

Cast Polypropylene (CPP) - ~20% share

Used in flexible pouches, offering moisture barrier and printability.

Nylon - ~10% share

High barrier properties for vacuum-sealed and frozen foods.

Polyester (PET) - ~15% share

Provides mechanical strength, clarity, and barrier properties for high-end food and beverage packaging.

Polyethylene (PE) - ~20% share

Widely used for films and pouches due to flexibility and sealing capabilities.

Aluminum Foil - ~10% share

Offers excellent barrier against moisture, oxygen, and light; used in MREs and pharmaceuticals.

Paper & Paperboard - ~15% share

Increasingly preferred for eco-friendly and recyclable packaging.

Others - ~10% share

Includes biodegradable films, multi-layer laminates, and specialty plastics.

By Application

Food - ~60% share

Sub-segments: Seafood, Pet Food, Baby Food, Meals Ready-to-Eat (MRE), Soups & Sauces, Others.

Flexible pouches and trays dominate due to convenience and shelf-life extension.

Beverages - ~15% share

Used for juices, dairy drinks, and ready-to-drink beverages; primarily pouches and cartons.

Pharmaceuticals - ~15% share

Blister packs, pouches, and cartons for pills, powders, and liquid medications.

Others - ~10% share

Includes nutraceuticals, personal care, and specialty applications.

By Region

North America - ~30% share

Mature market; strong adoption of flexible pouches and sustainable packaging solutions.

Latin America - ~10% share

Emerging market with growth in food and beverage packaging; increasing use of pouches and trays.

Europe - ~25% share

Focus on recyclable and biodegradable materials; flexible pouches and cartons dominate.

Asia Pacific - ~30% share

Fastest-growing region due to rising urbanization, convenience food demand, and e-commerce expansion.

Middle East & Africa - ~5% share

Moderate growth; driven by packaged food and pharmaceutical distribution expansion.

FAQ

What is the current size of the Retort Packaging Market?

A: In 2022, the Retort Packaging Market was valued at US$ 4.12 billion i, reflecting its strong industry presence.

Q2: How large is the Retort Packaging Market expected to be by 2031?

A: By 2031, industry forecasts suggest the Retort Packaging Market will grow to around US$ 6.05 billion, demonstrating significant expansion.

Q3: What is the growth rate of the Retort Packaging Market?

A: The market is projected to expand at a compound annual growth rate (CAGR) of 4.92% during the forecast period from 2024 to 2031.

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