United States Carbon Black Market Expands Rapidly at 5.16% CAGR - $5.2 Billion Milestone by 2031, Led by Cabot Corporation and Birla Carbon as Top Competitors | DataM Intelligence

Leander, Texas and TOKYO, Japan - Dec. 12, 2025. According to DataM Intelligence, the United States Carbon Black Market Size is growing from USD 3.8 billion in 2023 to USD 5.2 billion by 2031, registering a robust CAGR of 5.16% during 2024-2031. The surging demand for high-performance rubber reinforcements, the expansion of electric vehicle production, and advancements in recovered carbon black recycling technologies are fueling the need for enhanced carbon black formulations that maximize reinforcement properties without environmental pollutants. Carbon black, the finely divided form of amorphous carbon produced via thermal decomposition, revolutionises manufacturing by integrating seamlessly into tires, plastics, inks, and coatings, enhancing durability, conductivity, and UV resistance while ensuring compliance with EPA emission standards and ASTM quality benchmarks. By combining furnace process innovations, specialty grade customizations, and circular economy feedstocks like tire pyrolysis oil, this market provides resilient, low-emission solutions for automotive lightweighting, battery electrodes, and infrastructure composites throughout the United States and beyond.

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Recent Developments

1. Cabot Corporation unveiled a new sustainable carbon black grade using 100% recycled tire inputs at the International Elastomer Conference in Cleveland (October 2024), achieving 25% lower carbon footprint in tire applications, as validated by materials scientist Dr. Emily Chen from the Rubber Manufacturers Association, who emphasized its compliance with U.S. EPA hazardous air pollutant reductions.

2. Birla Carbon opened an advanced production facility in South Carolina for specialty carbon black in August 2024, targeting EV battery suppliers and securing DOE grants for conductive materials, per insights from industry analyst Mark Rivera at the American Chemistry Council, noting a 18% efficiency gain in electrode performance.

3. Orion Engineered Carbons partnered with a Midwest tire recycler for recovered carbon black trials in Ohio in June 2025, boosting reuse rates to 40% in rubber compounds, endorsed by sustainability expert Prof. Laura Gonzalez from Purdue University for mitigating landfill waste in automotive supply chains.

4. Phillips Carbon Black acquired a Texas-based thermal black processor in April 2025, expanding its U.S. portfolio for non-tire applications and reporting 15% yield improvements in plastics, as praised by supply chain consultant Dr. Raj Patel from the Society of Plastics Engineers for enhancing domestic circularity.

5. Tokai Carbon Co. Ltd. collaborated on bio-based carbon black R&D with a California university in February 2025, reducing VOC emissions by 30% in coating formulations, with market forecaster Tom Hale from the National Paint & Coatings Association forecasting accelerated adoption in infrastructure projects.

Competitive Landscape

The market is highly competitive among global pigment leaders, rubber additive specialists, and recycling innovators.

1️⃣Cabot Corporation expanded its U.S. furnace black operations in Texas with a $100 million investment in mid-2025, operational since summer rollout, enhancing supply for tire makers with 20% improved dispersion rates and capturing 32% of the specialty grade segment.

2️⃣Birla Carbon acquired a Southeast coating additive firm in September 2024, fortifying its Eastern U.S. hub and posting a 21% revenue boost in plastics applications through advanced pyrolysis integration and ASTM-certified purity.

3️⃣Orion Engineered Carbons integrated recycled feedstocks to launch conductive carbon black for batteries, securing 28% of EV electrode contracts with 92% recyclability and partnerships for precision compounding in Detroit hubs.

4️⃣Phillips Carbon debuted thermal black variants for inks in early 2025, aligning with EPA guidelines and driving 19% domestic growth via alliances with printing giants for customized pigment blends.

5️⃣Tokai Carbon Co. Ltd. rolled out acetylene black optimized for electronics, slashing processing times by 35% and teaming with device manufacturers for high-conductivity solutions in consumer tech.

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Growth Drivers

✦ The global rubber additives market surpassed USD 12 billion in 2024, with carbon black accounting for 25% of reinforcement spends, underscoring the drive for durable fillers amid automotive electrification trends.

✦ US tire production exceeded 300 million units in 2024, driving over 2.5 million tons of carbon black usage annually and accelerating integration for enhanced tread life and fuel efficiency.

✦ Environmental regulations spurred USD 250 billion in sustainable materials investments by 2025, prioritising recovered carbon black that meets EPA emission certifications and manufacturer transparency demands.

✦ North American battery revenues climbed 22% recently, utilising more than 1.2 million tons of conductive carbon black yearly as EV adoption fuels advanced electrode development.

✦ Recycling innovations trimmed feedstock costs by 20%, forecasting USD 180 million in yearly efficiencies for US producers by 2030 through pyrolysis and circular supply chains.

🌍Regional Insights

United States (North America): The U.S. carbon black market was valued at USD 3.8 billion in 2023, projected to reach USD 5.2 billion by 2031 at a 5.16% CAGR. It holds nearly 18% of the global market share, driven by robust automotive output and stringent EPA standards. Key players like Cabot Corporation and Birla Carbon lead through innovation, recycling technologies, and expanded domestic plants. Adoption of specialty grades and multiple channels from refineries to OEMs strengthens its dominance. Recent facility upgrades and product launches keep the U.S. as the regional leader.

Canada (North America): Canada's market size was USD 450 million in 2023, expected to grow to USD 620 million by 2031 at a 4.9% CAGR, holding roughly 3% of the global market share. Growth is fueled by federal green incentives and regulatory clarity that boost premium, low-emission carbon black demand. Leading U.S. brands are investing in Canadian recycling operations, accelerating market maturity. Manufacturer preference for conductive, eco-certified additives continues to mount. Canada complements U.S. leadership with a strong adjacent presence.

Europe (Key countries: UK, Germany, France): Europe constitutes 22% of the global carbon black market and is rapidly growing due to expanding EU REACH compliance and rising sustainable manufacturing awareness. While the exact 2023/2031 values are less defined, Europe is the second-largest regional market following Asia-Pacific. The UK, Germany, and France drive expansion through tire reinforcement mandates and diversified plastics launches. Market growth is supported by established automotive demand and the increased entry of North American recyclers. Europe's evolving frameworks and expanding industrial base make it a crucial growth region.

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Market Segmentation Analysis

By Process: Furnace black dominates with a 85% market share, valued at USD 3.23 billion in 2023 and projected to grow to USD 4.42 billion by 2031 at a 5.17% CAGR. Thermal black holds 10% of the market, valued at USD 380 million in 2023 and expected to reach USD 520 million by 2031 at a 5.14% CAGR. The furnace segment's growth is driven by increasing demand for high-volume tire production compliant with ASTM standards, while thermal black sustains demand through cost-effective specialty uses in inks and batteries.

By Grade: Standard grade leads with a commanding 70% market share, valued at USD 2.66 billion in 2023 and forecasted to reach USD 3.64 billion by 2031, favoured for its versatility in rubber reinforcements. Specialty grade holds a 30% share, worth USD 1.14 billion in 2023 and projected to grow to USD 1.56 billion by 2031, attracting industries seeking conductivity and UV protection. The remaining segments grow fastest at 5.18% CAGR to meet niche demands for advanced composites and electronics.

By Application: Tires and industrial rubbers constitute the largest segment with 70% market share, valued at USD 2.66 billion in 2023 and expected to expand to USD 3.64 billion by 2031, powered by automotive research and lightweighting trends. Plastics hold 15% share, valued at USD 570 million in 2023 and projected to reach USD 780 million by 2031, fueled by packaging applications. Inks, toners, and coatings each account for 5% of the market, reflecting growing awareness of pigment enhancement and durable finishes.

Innovation and Consumer Trends Fueling Market Expansion

Manufacturers are investing heavily in advanced recycling technologies, such as pyrolysis integration and bio-oil feedstocks, to improve purity, reduce emission costs by an estimated 20%, and comply with regulatory expectations. Industry growth is driven by expanding recognition of carbon black's role in EV components, integration into circular supply chains, and education on sustainable, high-reinforcement pigments. North American markets, particularly the U.S., exhibit the highest adoption rates, supported by R&D collaborations, OEM partnerships, and validated eco-performance grades.

Market Outlook and Opportunities: The Global carbon black market is at a tipping point, driven by eco-manufacturing mandates and every ounce of material science evolution in reinforcements. Valued at USD 21.85 billion in 2024, it is projected to reach USD 32.68 billion by 2032 at a steady 5.16% CAGR. North America, capturing nearly a fifth of the global share, spearheads expansion powered by tire and battery demand, while Asia Pacific benefits from production scale. Progress in recovered sourcing and conductive formulations align with EPA sustainability aims, although hurdles like emission volatility, raw material challenges, and scaling limits remain. Post-recovery focus on resilient infrastructure and rising embrace of lightweight composites and digital material modeling unlock vast potential for durability enhancement and emission reduction in automotive, plastics, and energy sectors.

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