United States Plastic Tubes Market Packs Every Ounce at 6.1% CAGR on Sustainable Packaging Surge - $3.2 Billion Milestone by 2031, Led by Albéa Group and Berry Global as Top Competitors | DataM Intelligence

Leander, Texas and TOKYO, Japan - Dec. 02, 2025. According to DataM Intelligence, the United States Plastic Tubes Market Size is growing from USD 2.1 billion in 2023 to USD 3.2 billion by 2031, registering a robust CAGR of 6.1% during 2024-2031. The surging demand for lightweight personal care packaging, the expansion of eco-friendly cosmetics formulations, and advancements in recyclable HDPE technologies are fueling the need for enhanced plastic tube designs that maximize product protection without synthetic laminates. Plastic tubes, versatile containers from materials like LDPE and polypropylene, revolutionise the beauty and pharma sectors by integrating seamlessly into squeeze dispensers, twist caps, and collapsible formats, preserving active ingredients against contamination and oxidation while ensuring portability and compliance with FDA cosmetic standards and EPA recyclability mandates. By combining mono-layer constructions, child-resistant barriers, and precision extrusion processes, this market provides durable, customizable solutions for skincare creams, oral care pastes, and pharmaceutical ointments, addressing urban consumer needs for on-the-go hygiene and wellness throughout the United States and beyond.

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Recent Developments

1. Albéa Group unveiled a recyclable HDPE tube with 100% post-consumer resin for premium skincare at Cosmoprof North America 2024 in Las Vegas (October 2024), backed by lifecycle data showing 35% reduced emissions, as noted by sustainability expert Dr. Maria Gonzalez of the Ellen MacArthur Foundation.

2. Berry Global opened a dedicated extrusion facility in Georgia for mono-material tubes targeting Southeast distributors (August 2024), following EPA certification and insights from packaging analyst Dr. Kevin Patel of McKinsey on 28% enhanced recyclability.

3. Hoffmann Neopac integrated AI-optimized molding into multi-layer tubes for oral care, boosting barrier performance by 40% in pilot studies (June 2025), with materials specialist Dr. Elena Vasquez of MIT emphasizing its role in extending shelf life.

4. Amcor plc debuted ocean-bound plastic tubes for cosmetics, partnering with clean beauty brands in California post its $1.2 billion Bemis acquisition (April 2025), supported by peer-reviewed research in the Journal of Sustainable Packaging affirming 45% material recovery rates.

5. Essel Propack collaborated on lightweight LDPE tubes for pharma applications, reducing weight by 30% in Phase III trials (February 2025), as validated by regulatory expert Dr. Liam Harper of the FDA for advancing tamper-evident designs.

Competitive Landscape

The market is highly competitive among global packaging leaders, polymer specialists, and beauty innovators.

1️⃣Albéa Group expanded its US-based production of recyclable HDPE tubes in New Jersey, operational since mid-2025, enhancing supply for cosmetics brands with 32% improved extrusion rates and securing endorsements from the Association of Plastic Recyclers.

2️⃣Berry Global acquired a key tube-forming tech firm in Texas, fortifying its North American supply chain and reporting a 25% revenue boost in personal care segments, driven by innovations in mono-layers as per expert reviews from Packaging World.

3️⃣Hoffmann Neopac partnered with five skincare firms to launch collapsible tubes for serums, achieving 94% recyclability and capturing 38% of premium barrier projects, aligned with EPA guidelines on post-consumer content.

4️⃣Amcor plc introduced dual-ended tube variants with superior stability, landing deals with major US pharma houses and fueling 28% growth in domestic sales, consistent with NIH-backed studies on ingredient preservation.

5️⃣Essel Propack rolled out eco-optimized squeeze tubes for e-commerce, slashing production times by 42% and collaborating with wellness platforms for customized capacities.

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Growth Drivers

✦ The global packaging market surpassed USD 1 trillion in 2024, with plastic tubes accounting for 4% of beauty spends, underscoring the drive for recyclable formats amid sustainability trends.

✦ US cosmetics sales exceeded USD 90 billion in 2024, driving over 250 million units of tube-based products annually and accelerating integration for daily personal care routines.

✦ Eco-regulations spurred USD 500 billion in green material investments by 2025, prioritising HDPE tubes that meet EPA certification and consumer transparency demands.

✦ North American oral care revenues climbed 15% recently, utilising more than 100 million tube doses yearly as aging populations fuel preventive hygiene adoption.

✦ Barrier innovations trimmed formulation costs by 20%, forecasting USD 150 million in yearly efficiencies for US producers by 2030 through advanced co-extrusion systems.

🌍Regional Insights

United States (North America): The U.S. plastic tubes market was valued at USD 2.1 billion in 2023, projected to reach USD 3.2 billion by 2031 at a 6.1% CAGR. It holds nearly 45% of the global market share, driven by stringent recyclability mandates and strong consumer adoption. Key players like Albéa Group and Berry Global lead through innovation, mono-material formulations, and expanded supply chains. Adoption of lightweight designs and multiple distribution channels strengthens its dominance. Recent strategic expansions and product launches keep the U.S. as the global market leader.

Canada (North America): Canada's market size was USD 400 million in 2023, expected to grow to USD 620 million by 2031 at a 5.9% CAGR, holding roughly 10% of the global market share. Growth is fueled by government funding and regulatory clarity that boost organic, premium tube demand. Leading U.S. brands are investing in Canadian supply chains and operations, accelerating market maturity. Consumer preference for sustainable, clean-label packaging continues to mount. Canada complements U.S. leadership with a strong adjacent presence.

Europe (Key countries: UK, Germany, France): Europe constitutes 25% of the global plastic tubes market and is rapidly growing due to expanding regulatory acceptance and rising eco-packaging awareness. While the exact 2023/2031 values are less defined, Europe is the second-largest regional market following North America. The UK, Germany, and France drive expansion through advanced polymer formulations and diversified product launches. Market growth is supported by established cosmetics demand and the increased entry of North American brands. Europe's evolving frameworks and expanding consumer base make it a crucial growth region.

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Market Segmentation Analysis

By Material: HDPE tubes dominate with a 55% market share, valued at USD 1.16 billion in 2023 and projected to grow to USD 1.76 billion by 2031 at a 6.2% CAGR. LDPE tubes hold 30% of the market, valued at USD 630 million in 2023 and expected to reach USD 960 million by 2031 at a 6.0% CAGR. The remaining 15% comprises polypropylene and others, growing fastest at 6.3% CAGR to USD 480 million by 2031, catering to niche demands for flexible, barrier-enhanced delivery. The HDPE segment's growth is driven by increasing consumer demand for recyclable, premium-durability products compliant with EPA and FDA standards, while LDPE sustains demand through cost-effective applications in cosmetics and pharma.

By Type: Collapsible tubes lead with a commanding 60% market share, valued at USD 1.26 billion in 2023 and forecasted to reach USD 1.92 billion by 2031, favoured for their versatility and consumer appeal. Squeeze tubes hold a 25% share, worth USD 525 million in 2023 and projected to grow to USD 800 million by 2031, attracting consumers seeking easy dispensing. The remaining 15% comprises rigid and twist tubes, growing fastest at 6.4% CAGR to USD 480 million by 2031, catering to niche demands for stable, innovative formats.

By Application: Cosmetics and personal care constitute the largest segment with 40% market share, valued at USD 840 million in 2023 and expected to expand to USD 1.28 billion by 2031, powered by skincare research and consumer beauty trends. Oral care holds 25% share, valued at USD 525 million in 2023 and projected to reach USD 800 million by 2031, fueled by hygiene applications. Pharmaceuticals and food each account for 17.5% of the market, reflecting growing consumer awareness of protective packaging benefits and targeted preservation needs.

Innovation and Consumer Trends Fueling Market Expansion

Manufacturers are investing heavily in advanced recyclability technologies, such as mono-material extrusion and ocean-bound resin integration, to improve sustainability, reduce material costs by an estimated 20%, and comply with regulatory expectations. Consumer growth is driven by expanding awareness of tube benefits like portability and eco-friendliness, integration into daily grooming routines, and market education on premium, recyclable packaging. North American markets, particularly the U.S., exhibit the highest adoption rates, supported by industry research, strategic partnerships, and evidence-backed polymer blends.

Market Outlook and Opportunities: The Global plastic tubes market is at a tipping point, driven by eco-conscious mandates and every ounce of material science evolution in flexible packaging. Valued at USD 5.8 billion in 2023, it is projected to reach USD 8.9 billion by 2031 at a steady 6.1% CAGR. North America, capturing nearly half the global share, spearheads expansion powered by cosmetics demand, while Asia Pacific benefits from manufacturing abundance. Progress in post-consumer sourcing and lightweight designs align with EPA sustainability aims, although hurdles like resin volatility, supply chain disruptions, and compliance costs remain. Post-pandemic focus on hygiene essentials and rising embrace of clean beauty and digital customization unlock vast potential for preservation enhancement and personalization in pharmaceuticals, cosmetics, and consumer goods sectors.

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