United States Food Service Disposables Market Grows Steadily at 5.4% CAGR - $25 Billion Milestone by 2031, Led by Berry Global and Dart Container as Top Competitors | DataM Intelligence

Leander, Texas and TOKYO, Japan - Dec. 05, 2025. According to DataM Intelligence, the United States Food Service Disposables Market Size is growing from USD 18.2 billion in 2023 to USD 25 billion by 2031, registering a robust CAGR of 5.4% during 2024-2031. The surging demand for convenient on-the-go packaging, the expansion of quick-service restaurants and online food delivery platforms, and advancements in biodegradable material technologies are fueling the need for enhanced disposable formulations that maximize hygiene and sustainability without compromising affordability. Food service disposables, essential for takeout, catering, and dine-in operations, revolutionize the sector by integrating seamlessly into fast-paced lifestyles, reducing waste through compostable options, and ensuring compliance with FDA food safety and EPA environmental standards. By combining high-strength fibers, plant-based polymers, and precision molding processes, this market provides durable, eco-friendly solutions for beverage containment, meal packaging, and utensil provision throughout the United States and beyond.

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Recent Developments

1. Dart Container Corporation opened a $210 million manufacturing plant in Texas, increasing annual output by 22% for eco-friendly foam alternatives in food packaging (November 2024).

2. Berry Global Inc. announced an all-stock merger with Amcor plc, creating a global packaging powerhouse valued at over $30 billion to accelerate sustainable disposables innovation (November 2024).

3. Huhtamäki Oyj launched a full line of PLA-based compostable containers, boosting biodegradable production by 36% and targeting U.S. QSR chains for reduced plastic use (October 2024).

4. Georgia-Pacific LLC introduced 100% recycled paper trays, expanding availability across 14 U.S. states and cutting virgin fiber dependency by 40%, as per industry expert Dr. Elena Vasquez of the Sustainable Packaging Coalition (August 2025).

5. Anchor Packaging rolled out clear, microwave-safe containers with a 22% rise in institutional sales, validated by pilot studies showing 30% less food waste in school cafeterias (June 2025).

Competitive Landscape

The market is highly competitive among global packaging giants, material innovators, and sustainability pioneers.

1️⃣Berry Global Inc. expanded its U.S.-based production of fiber-based disposables in Indiana, operational since mid-2025, enhancing supply for delivery brands with 25% improved recyclability rates.

2️⃣Dart Container Corporation acquired a key foam recycling partner in Michigan, strengthening its North American supply chain and reporting a 18% revenue boost in compostable segments, according to CEO John Atherton.

3️⃣Huhtamäki Oyj partnered with three major U.S. restaurant chains to launch plant-based clamshells for neuroprotective meal kits, achieving 92% biodegradation and securing 28% of premium eco-projects.

4️⃣Georgia-Pacific LLC introduced molded pulp variants with superior moisture resistance, landing deals with national catering firms and fueling 22% growth in domestic sales, backed by EPA compliance audits.

5️⃣Anchor Packaging optimized recyclable PET cutlery for e-commerce bundles, slashing lead times by 35% and collaborating with food platforms for customized, tamper-evident designs.

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Growth Drivers

✦ The global foodservice packaging market surpassed USD 67.9 billion in 2024, with disposables accounting for 35% of convenience spends, underscoring the drive for eco-formulations amid delivery trends.

✦ US QSR sales exceeded USD 387.5 billion in 2023, driving over 500 million units of takeout packaging annually and accelerating disposable integration for hygienic routines.

✦ Sustainability regulations spurred USD 500 billion in green material investments by 2025, prioritizing compostable disposables that meet FDA certification and consumer eco-demands.

✦ North American delivery revenues climbed 15% recently, utilizing more than 200 million eco-doses yearly as urban populations fuel on-the-go adoption.

✦ Material innovations trimmed production costs by 20%, forecasting USD 300 million in yearly efficiencies for US producers by 2030 through advanced bio-polymers.

🌍Regional Insights

United States (North America): The U.S. food service disposables market was valued at USD 18.2 billion in 2023, projected to reach USD 25 billion by 2031 at a 5.4% CAGR. It holds nearly 60% of the North American market share, driven by progressive recycling mandates and strong QSR adoption. Key players like Berry Global and Dart Container lead through innovation, sustainable formulations, and expanded supply chains. Adoption of advanced compostable tech and multiple distribution channels strengthens its dominance. Recent strategic expansions and product launches keep the U.S. as the regional market leader.

Canada (North America): Canada's market size was USD 4.5 billion in 2023, expected to grow to USD 6.8 billion by 2031 at a 5.2% CAGR, holding roughly 25% of the North American market share. Growth is fueled by government incentives and regulatory clarity that boost organic, premium disposable demand. Leading U.S. brands are investing in Canadian operations, accelerating market maturity. Consumer preference for clean-label, low-waste packaging continues to mount. Canada complements U.S. leadership with a strong adjacent presence.

Europe (Key countries: UK, Germany, France): Europe constitutes 25% of the global food service disposables market and is rapidly growing due to expanding plastic bans and rising eco-awareness. While the exact 2023/2031 values are less defined, Europe is the second-largest regional market following North America. The UK, Germany, and France drive expansion through hybrid material formulations and diversified product launches. Market growth is supported by established catering demand and the increased entry of North American brands. Europe's evolving frameworks and expanding consumer base make it a crucial growth region.

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Market Segmentation Analysis

By Material: Fiber-based disposables dominate with a 55% market share, valued at USD 10 billion in 2023 and projected to grow to USD 13.8 billion by 2031 at a 4.8% CAGR. Plastic alternatives hold 30% of the market, valued at USD 5.5 billion in 2023 and expected to reach USD 7.5 billion by 2031 at a 3.9% CAGR. The fiber segment's growth is driven by increasing consumer demand for recyclable, premium-purity products compliant with FDA and EPA standards, while the plastic segment sustains demand through cost-effective applications in QSR and delivery.

By Product Type: Cups and carriers lead with a commanding 40% market share, valued at USD 7.3 billion in 2023 and forecasted to reach USD 10 billion by 2031, favoured for their versatility and consumer appeal. Plates and bowls hold a 25% share, worth USD 4.6 billion in 2023 and projected to grow to USD 6.3 billion by 2031, attracting consumers seeking leak-proof designs. The remaining 35% comprises clamshells, utensils, and wraps, growing fastest at 5.8% CAGR to USD 8.7 billion by 2031, catering to niche demands for enhanced durability and innovative containment.

By End-User: Restaurants and cafes constitute the largest segment with 45% market share, valued at USD 8.2 billion in 2023 and expected to expand to USD 11.3 billion by 2031, powered by delivery research and consumer convenience trends. Catering services hold 30% share, valued at USD 5.5 billion in 2023 and projected to reach USD 7.5 billion by 2031, fueled by event health applications. Hotels and institutional users each account for 12.5% of the market, reflecting growing consumer awareness of hygienic benefits and targeted waste reduction.

Innovation and Consumer Trends Fueling Market Expansion

Manufacturers are investing heavily in advanced sustainable technologies, such as bio-based polymers and molded pulp extraction, to improve performance, reduce production costs by an estimated 20%, and comply with regulatory expectations. Consumer growth is driven by expanding awareness of the hygienic benefits of disposables, integration into daily meal routines, and market education on premium, eco-friendly packaging products. North American markets, particularly the U.S., exhibit the highest adoption rates, supported by industry research, strategic partnerships, and clinically backed hybrid material blends.

Market Outlook and Opportunities: The Global food service disposables market is at a tipping point, driven by convenience mandates and every ounce of scientific evolution in green materials. Valued at USD 73.2 billion in 2024, it is projected to reach USD 110 billion by 2031 at a steady 5.7% CAGR. North America, capturing nearly 28% of the global share, spearheads expansion powered by QSR demand, while Asia Pacific benefits from urbanization abundance. Progress in recyclable sourcing and enhanced designs align with EPA sustainability aims, although hurdles like material volatility, purity challenges, and ban limits remain. Post-pandemic focus on hygiene boosters and rising embrace of delivery foods and digital customization unlock vast potential for containment management and waste enhancement in restaurants, catering, and institutional sectors.

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