Aerospace and Defense Materials Market Set for Robust Growth to USD 81.1 Billion by 2031, Led by North America's Dominant 50% Market Share | DataM Intelligence

The Global Aerospace And Defense Materials Market reached US$ 43.8 billion in 2023 and is expected to reach USD 81.1 billion by 2031, growing with a CAGR of 8.0% during the forecast period 2024-2031.​

This robust growth is driven by global modernization initiatives in aerospace and defense, rising government investments in cutting-edge technologies, and increasing defense budgets worldwide. Demand for advanced materials like composites and alloys is surging due to needs for lighter, stronger components in aircraft, satellites, and military systems, alongside geopolitical tensions boosting procurement.

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United States: Key Industry Developments
✅ November 2025: The aerospace and defense materials market focused on high-strength metals and alloys such as titanium, aluminum, and superalloys, driven by rising demand for lightweight, heat-resistant materials used in aircraft and spacecraft for performance and fuel efficiency. The growth of commercial aviation and advanced military programs accelerated adoption across OEMs and defense contractors.

✅ November 2025: Cambium launched ApexShield 1000, a high-temperature resin system designed specifically for aerospace manufacturers, supporting high durability and thermal resistance requirements in aerospace components.

✅ October 2025: Advanced manufacturing in aerospace defense emphasized integration of carbon fiber composites, titanium alloys, and advanced polymers to meet stringent efficiency and sustainability standards, catering to next-generation commercial aircraft and reusable launch systems.

Europe: Key Industry Developments
✅ November 2025: Europe's aerospace and defense market saw strong growth in spacecraft and launch vehicle materials, driven by investments in commercial space activities and satellite deployment programs requiring ultra-lightweight composites and radiation-tolerant materials.

✅ October 2025: European aerospace manufacturers increased focus on thermal-resistant materials such as ultra-heat-resistant ceramics and superalloys for hypersonic weapons and next-generation propulsion systems, driven by space exploration and defense modernization efforts.

✅ September 2025: Specialized material service centers in Europe expanded capabilities to provide custom processing and precision solutions for high-performance alloys and composites to support complex aerospace and defense system requirements.

Key Merges and Acquisitions(2025):
✅ Owens Corning's India business acquisition confirmed: In September 2025 (reporting was confirmed in Q4), the Competition Commission of India (CCI) approved the acquisition of Owens Corning's India business by Triumph Composites and Quartz Fibre. This transaction is relevant as these materials are used in aerospace components.

✅ Hexcel and Flying Whales collaboration confirmed: The partnership between Flying Whales and Hexcel Corporation to develop advanced airship structures using Hexcel's high-performance HexTow IMA Carbon Fiber was confirmed in Q4, following the initial announcement in June.

✅ Hexcel and Flying Whales collaborate on airships: In June 2025, Flying Whales and Hexcel Corporation announced a partnership to use Hexcel's advanced carbon fiber in the structural components of large-capacity, environmentally friendly airships, highlighting innovation in lightweight materials for defense and logistics.

Market Segmentation Analysis:
-By Material: Aluminum Alloys Dominate with 30% Share
Aluminum Alloys lead with roughly 30% market share as of 2024, valued for their low density, high strength-to-weight ratio, corrosion resistance, and cost-effectiveness in fuselages and wings.
Titanium Alloys follow closely as a fast-growing segment due to superior strength and heat tolerance in airframes and engines.​
Composites, Steel Alloys, Nickel-based/Super Alloys, Heat-Resistant Alloys, Plastics & Polymers, and Others contribute smaller shares but gain traction for weight reduction and high-temperature applications.​

-By Aircraft Type: Commercial Aircraft Commands the Lead
Commercial Aircraft holds the largest share (50% implied dominance), fueled by rising passenger demand, fuel efficiency needs, and high delivery volumes.​
Military Aircraft follows with steady growth from defense budgets and advanced tech integration.​
Business/General Aviation, Helicopters, Spacecrafts, and Others represent niche but expanding segments driven by innovation and private space ventures.​

-By Product Form: Sheets & Plates Prevail
Sheets & Plates dominate due to their versatility in structural fabrication like airframes and skins.​
Bars & Rods, Tubes & Pipes, Foils, Films, Prepregs, and Others support specialized components with growing additive manufacturing adoption.​

-By Application: Airframe/Aerostructure Leads
Aircraft Structural Frames/Airframe commands the top share from demand for lightweight, durable load-bearing parts enhancing efficiency.​
Propulsion/Aero Engine, Cabin Interior, Naval Systems, Weapons, Navigation/Sensors, Satellites, and Others grow via performance upgrades and electrification.

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Growth Drivers:
-Increasing demand for lightweight, high-strength materials such as titanium, carbon fiber composites, and advanced polymers to improve fuel efficiency and structural performance.

-Rapid expansion of global civil aviation fueled by rising urbanization, disposable incomes, and air travel demand leading to fleet modernization and expansion.

-Growing investments in modernizing defense infrastructure and aging military aircraft fleets that require reliable, high-performance materials.

-Advancements in manufacturing technologies like additive manufacturing and nanotechnology enabling tailored high-performance materials.

-Rising focus on sustainability pushing the adoption of recyclable, bio-based, and low-emission materials in aerospace applications.

-Expansion of space exploration programs demanding ultra-lightweight, heat-resistant materials for harsh environments.

Regional Insights:
-North America leads the Aerospace and Defense Materials Market with a dominant share of 50.19% in 2025, fueled by major aircraft and defense OEMs, robust R&D infrastructure, and substantial government defense spending. The region's advanced manufacturing capabilities and early adoption of high-performance materials like composites and superalloys support next-generation commercial aircraft, reusable launch vehicles, and defense modernization programs. Strong defense budgets and leading aerospace companies further solidify its position.​

-Europe holds a significant position in the market, driven by key players like Airbus and Dassault Aviation in countries such as France, Germany, and the UK. The region benefits from high air travel demand, substantial R&D investments, and a focus on innovative materials for aircraft production. It is projected to grow steadily, supported by defense initiatives and aerospace manufacturing hubs.​

-Asia Pacific ranks third among major regions, emerging as the fastest-growing hub due to rapid commercial aviation expansion and defense modernization in countries like China and India. Investments in domestic aircraft production, satellite launches, and unmanned systems boost demand for advanced composites and high-strength alloys. Government initiatives for local manufacturing and cutting-edge technologies accelerate its market momentum.

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Key Players:
Toray Industries Inc. | Solvay S.A. | Hexcel Corporation | Teijin Carbon Europe GmbH | ATI | Arconic | Constellium | Thyssenkrupp Aerospace | Mitsubishi Chemical Group | DuPont de Nemours, Inc.

Key Highlights (Top 5 Key Players) for Aerospace And Defense Materials Market:
-Hexcel Corporation reported USD 1.9 billion in full-year 2024 sales, with commercial aerospace accounting for 63% and strong growth in advanced composites like carbon fiber and honeycomb structures for military and commercial aircraft.​

-Toray Industries Inc. leads as a prominent supplier of high-performance composite materials and adhesives, driving lightweight structures in commercial aviation OEMs which hold 37% market revenue share.​

-Solvay S.A. specializes in advanced composites and specialty polymers, supporting fuel-efficient designs amid rising demand for heat-resistant alloys in hypersonic and space applications.​

-Teijin Carbon Europe GmbH provides carbon fiber reinforcements critical for structural durability, benefiting from North America's 50.19% market dominance in 2025.​

-ATI delivers high-strength alloys like titanium and nickel-based superalloys, enabling mission-critical performance in defense systems and reusable launch vehicles.

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