Highway Vehicle Over-limit and Overload Detection System Research:CAGR of 5.22% during the forecast period

QY Research Inc. (Global Market Report Research Publisher) announces the release of 2025 latest report "Highway Vehicle Over-limit and Overload Detection System- Global Market Share and Ranking, Overall Sales and Demand Forecast 2025-2031". Based on current situation and impact historical analysis (2020-2024) and forecast calculations (2025-2031), this report provides a comprehensive analysis of the global Highway Vehicle Over-limit and Overload Detection System market, including market size, share, demand, industry development status, and forecasts for the next few years.

The global market for Highway Vehicle Over-limit and Overload Detection System was estimated to be worth US$ 137 million in 2024 and is forecast to a readjusted size of US$ 195 million by 2031 with a CAGR of 5.2% during the forecast period 2025-2031.

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Highway Vehicle Over-limit and Overload Detection System Market Summary

The Highway Vehicle Over-limit and Overload Detection System is an intelligent law enforcement and management platform that integrates dynamic weighing, license plate recognition, video surveillance, axle type identification, and data processing technologies. It is used to continuously and off-site measure parameters such as gross weight, axle weight, number of axles, and speed as a vehicle passes at normal speeds, and automatically determine whether it exceeds national mass and dimensional limits. The system is typically deployed at highway entrances, key sections of road, or at off-site enforcement points for overload control. The detection results serve as a basis for traffic enforcement and can be linked to electronic display screens, uploaded to a regulatory platform, or triggered on-site interception. The system aims to improve overload control efficiency, reduce road damage, and prevent traffic accidents. It is a critical infrastructure for modern intelligent transportation and highway safety management.The upstream industries of the highway vehicle overload and overweight detection system include dynamic weighing sensors (piezoelectric, strain type), industrial cameras and license plate recognition modules, radar speed measurement units, vehicle inspection coils, industrial computers, data acquisition terminals, LED information screens, software algorithms (axle type recognition, data fusion) and communication equipment (5G/fiber optic) suppliers. The precision and environmental adaptability of its core components directly determine the detection accuracy and stability of the system; the midstream is system integrators and solution providers, responsible for hardware integration, software development (including overweight and overload management platforms, AI recognition algorithms), system debugging and networking, to form a standardized or customized overweight and overload control system integrating weighing, capturing, identification and early warning; the downstream is mainly for transportation management departments, highway operating units, smart city construction entities and third-party testing agencies, and is widely used in non-site law enforcement of overweight and overload control, rejection of overweight and overload at highway entrances, protection of key bridges and traffic big data analysis. With the advancement of the national overweight and overload control network and the construction of "smart highways", the industry chain is rapidly developing towards high precision, intelligence, multi-source integration and platform collaboration.The gross profit margin of the road vehicle over-limit and overload detection system is 27%.

According to the new market research report "Global Highway Vehicle Over-limit and Overload Detection System Market Report 2024-2030", published by QYResearch, the global Highway Vehicle Over-limit and Overload Detection System market size is projected to grow from USD 136.58 million in 2025 to USD 143.41 million by 2031, at a CAGR of 5.22% during the forecast period.

Figure00001. Global Highway Vehicle Over-limit and Overload Detection System Market Size (US$ Million), 2025-2031

Highway Vehicle Over-limit and Overload Detection System

Above data is based on report from QYResearch: Global Highway Vehicle Over-limit and Overload Detection System Market Report 2025-2031 (published in 2024). If you need the latest data, plaese contact QYResearch.

Figure00002. Global Highway Vehicle Over-limit and Overload Detection System Top 14 Players Ranking and Market Share (Ranking is based on the revenue of 2024, continually updated)

Highway Vehicle Over-limit and Overload Detection System

Above data is based on report from QYResearch: Global Highway Vehicle Over-limit and Overload Detection System Market Report 2025-2031 (published in 2024). If you need the latest data, plaese contact QYResearch.

This report profiles key players of Highway Vehicle Over-limit and Overload Detection System such as Hikvision ,NSK Global ,VPG Onboard Weighing ,Intercomp ,ILIAS Solutions

In 2024, the global top five Highway Vehicle Over-limit and Overload Detection System players account for 44.36% of market share in terms of revenue. Above figure shows the key players ranked by revenue in Highway Vehicle Over-limit and Overload Detection System.

1. Strong Policy and Regulatory Support: National regulations such as the "Regulations on the Management of Overloaded Vehicles on Highways" explicitly require the use of technical monitoring equipment for non-site enforcement, driving the large-scale deployment of non-stop detection systems.

2. Upgraded Enforcement Model for Overload Control: The enforcement model is shifting from traditional manual checkpoints to "non-site enforcement + precision strikes," improving efficiency and fairness while reducing costs and corruption risks.

3. Accelerated Construction of Smart Transportation and Digital Highways: Under the new infrastructure initiative, overload detection systems, as a crucial component of the road network's perception layer, are being incorporated into the overall planning of smart highways and digital twin highways.

4. Rapid Development of the Logistics Industry: Continuous growth in freight volume and frequent road damage and traffic accidents caused by overloading are forcing the government to strengthen supervision.

5. Technological Advancements Improve Detection Accuracy: Mature technologies such as quartz piezoelectric sensors, AI license plate recognition, and big data analysis enable all-weather, high-precision, low-false-alarm dynamic weighing and data traceability.

Key obstacles:

1. High initial construction investment: The construction of fixed detection stations involves civil engineering, sensor installation, and supporting communication and data centers, resulting in large investments and long development cycles.

2. Difficulty in multi-departmental coordination: Overloading control involves multiple departments such as transportation, public security, and urban management, and data sharing and enforcement linkage mechanisms are still imperfect.

3. Inconsistent standards: Differences exist in the technical standards, data formats, and enforcement procedures of systems across different regions, affecting cross-regional networking and collaborative governance.

4. Insufficient coverage in some road sections: There are many blind spots in monitoring in mountainous areas, rural roads, and detour routes, making it easy for overloaded vehicles to evade detection.

5. Public awareness and resistance: Some drivers evade detection by jumping over scales, obscuring license plates, or collectively running checkpoints, affecting the system's credibility. Industry Development

Opportunities:

1. Continued Strengthening of "Technology-Based Overload Control" Policies: Many regions across the country are promoting legislation for non-site enforcement of overload control, driving the expansion of detection networks from "points" to "networks," creating a vast market space.

2. Development Demands for Vehicle-Road Collaboration and Autonomous Driving: Overload data can be integrated into intelligent connected vehicle early warning systems, becoming one of the V2X application scenarios.

3. Integration of AI and Edge Computing: Achieving intelligent front-end identification, automatic evidence collection, and real-time early warning, improving system response speed and automation levels.

4. Innovation in Operation and Maintenance Services and Data Operation Models: Shifting from equipment sales to an integrated "construction + operation + service" model, expanding long-term revenue.

5. Domestic Production and Intelligent Upgrades: The demand for independent control of core sensors and software algorithms is rising, and domestic companies are expected to achieve breakthroughs in the high-end market.

The report provides a detailed analysis of the market size, growth potential, and key trends for each segment. Through detailed analysis, industry players can identify profit opportunities, develop strategies for specific customer segments, and allocate resources effectively.

The Highway Vehicle Over-limit and Overload Detection System market is segmented as below:
By Company
Hikvision
Intercomp
ILIAS Solutions
NSK Global
Zenmorn
Headway Technology Group (Qingdao) Co., Ltd.
Dalian Jinma Weighing Apparatus Co., Ltd.
Savaboon Group
Zhejiang Dodindz Electronics Co., Ltd.
Changzhou Paite Weighing Equipment Co., Ltd.
Overload Prevention Systems
Vei Group
Trigg Industries
VPG Onboard Weighing

Segment by Type
Software
Hardware

Segment by Application
Expressway
Conventional Road
Urban Road

Each chapter of the report provides detailed information for readers to further understand the Highway Vehicle Over-limit and Overload Detection System market:

Chapter 1: Introduces the report scope of the Highway Vehicle Over-limit and Overload Detection System report, global total market size (valve, volume and price). This chapter also provides the market dynamics, latest developments of the market, the driving factors and restrictive factors of the market, the challenges and risks faced by manufacturers in the industry, and the analysis of relevant policies in the industry. (2020-2031)
Chapter 2: Detailed analysis of Highway Vehicle Over-limit and Overload Detection System manufacturers competitive landscape, price, sales and revenue market share, latest development plan, merger, and acquisition information, etc. (2020-2025)
Chapter 3: Provides the analysis of various Highway Vehicle Over-limit and Overload Detection System market segments by Type, covering the market size and development potential of each market segment, to help readers find the blue ocean market in different market segments. (2020-2031)
Chapter 4: Provides the analysis of various market segments by Application, covering the market size and development potential of each market segment, to help readers find the blue ocean market in different downstream markets.(2020-2031)
Chapter 5: Sales, revenue of Highway Vehicle Over-limit and Overload Detection System in regional level. It provides a quantitative analysis of the market size and development potential of each region and introduces the market development, future development prospects, market space, and market size of each country in the world..(2020-2031)
Chapter 6: Sales, revenue of Highway Vehicle Over-limit and Overload Detection System in country level. It provides sigmate data by Type, and by Application for each country/region.(2020-2031)
Chapter 7: Provides profiles of key players, introducing the basic situation of the main companies in the market in detail, including product sales, revenue, price, gross margin, product introduction, recent development, etc. (2020-2025)
Chapter 8: Analysis of industrial chain, including the upstream and downstream of the industry.
Chapter 9: Conclusion.

Benefits of purchasing QYResearch report:

Competitive Analysis: QYResearch provides in-depth Highway Vehicle Over-limit and Overload Detection System competitive analysis, including information on key company profiles, new entrants, acquisitions, mergers, large market shear, opportunities, and challenges. These analyses provide clients with a comprehensive understanding of market conditions and competitive dynamics, enabling them to develop effective market strategies and maintain their competitive edge.

Industry Analysis: QYResearch provides Highway Vehicle Over-limit and Overload Detection System comprehensive industry data and trend analysis, including raw material analysis, market application analysis, product type analysis, market demand analysis, market supply analysis, downstream market analysis, and supply chain analysis.

and trend analysis. These analyses help clients understand the direction of industry development and make informed business decisions.

Market Size: QYResearch provides Highway Vehicle Over-limit and Overload Detection System market size analysis, including capacity, production, sales, production value, price, cost, and profit analysis. This data helps clients understand market size and development potential, and is an important reference for business development.

Other relevant reports of QYResearch:
Global Highway Vehicle Over-limit and Overload Detection System Market Outlook, In‐Depth Analysis & Forecast to 2031
Global Highway Vehicle Over-limit and Overload Detection System Market Research Report 2025
Global Highway Vehicle Over-limit and Overload Detection System Sales Market Report, Competitive Analysis and Regional Opportunities 2025-2031

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