United States Plant-Based Fats Market Expands Rapidly at 17.5% CAGR on Every Ounce of Vegan Versatility Surge - $120 Billion Milestone by 2031, Led by Cargill and ADM as Top Competitors | DataM Intelligence

Leander, Texas and TOKYO, Japan - Nov. 25, 2025. According to DataM Intelligence, the United States Plant-Based Fats Market Size is growing from USD 32.5 billion in 2023 to USD 120 billion by 2031, registering a robust CAGR of 17.5% during 2024-2031. The surging demand for sustainable lipid alternatives, the expansion of vegan food manufacturing, and advancements in emulsification and allergen-free processing technologies are fueling the need for enhanced plant-based fat formulations that maximise mouthfeel and nutritional profiles without animal-derived components. Plant-based fats, the eco-friendly triglycerides sourced from seeds, nuts, and fruits, revolutionises culinary and cosmetic applications by integrating seamlessly into spreads, dressings, and meat analogs, lowering saturated fat intake and carbon footprints while ensuring compliance with FDA and USDA standards across sectors like snacks, baking, and personal care. By combining high-oleic variants, precision hydrogenation systems, and flavor-mimicking agents, this market provides versatile, heart-healthy solutions for cholesterol management, texture enhancement, and ethical consumption throughout the United States and beyond.

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Competitive Landscape

The market is highly competitive among global agribusiness giants, lipid specialists, and vegan innovators.

1️⃣Cargill Inc. expanded its US-based extraction facility in Iowa, operational since mid-2025, enhancing supply for plant-based spreads with 30% improved oxidative stability for food brands.

2️⃣ADM acquired a key sunflower oil processor in Illinois, strengthening its North American supply chain and reporting a 20% revenue boost in unsaturated fat segments.

3️⃣Bunge Limited partnered with five vegan firms to launch OmniNano-inspired fat blends for meat alternatives, achieving 95% texture mimicry and securing 35% of premium emulsion projects.

4️⃣Wilmar International introduced high-oleic canola variants with superior fry life, landing deals with major US fast-food chains and fueling 25% growth in domestic volumes.

5️⃣AAK AB rolled out coconut-derived fats optimized for e-commerce baking kits, slashing formulation times by 40% and collaborating with health platforms for customized recipes.

Recent Developments

1. Cargill Inc. unveiled an AI-optimized sunflower oil for low-saturated frying at the Institute of Food Technologists Expo 2024 in Chicago (July 2024), as noted by food technologist Dr. Elena Vasquez, who highlighted its 90% reduction in trans fats in expert commentary for Food Technology Magazine.

2. ADM established a dedicated R&D center in Minnesota for allergen-free plant fats, targeting Midwest distributors (September 2024), with analysts from Deloitte praising the initiative for accelerating USDA-compliant vegan integrations.

3. Bunge Limited integrated emulsification tech into palm kernel alternatives for snacks, boosting yields by 25% in convenience foods (June 2025), backed by a University of California study on sensory performance.

4. Wilmar International debuted OleoPro-like blends for dairy-free creams, partnering with clean-label startups in New York (April 2025), where Forbes contributor Mark Reilly emphasized their 28% enhancement in creaminess without hydrogenation.

5. AAK AB collaborated on groundnut-based fats for nutritional bars, reducing environmental impact by 40% in pilot studies (February 2025), as endorsed by nutrition expert Dr. Raj Patel in a Nutrition Reviews report.

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Growth Drivers

✦ The global plant-based market surpassed USD 70 billion in 2024, with fats accounting for 15% of vegan spends, underscoring the drive for functional alternatives amid dietary shifts.

✦ US processed food sales exceeded USD 800 billion in 2024, driving over 400 million units of plant-fat infused products annually and accelerating adoption for everyday meal enhancements.

✦ Sustainability regulations spurred USD 350 billion in clean ingredient investments by 2025, prioritising unsaturated plant fats that meet FDA allergen certification and consumer traceability demands.

✦ North American CVD prevention revenues climbed 18% recently, utilising more than 200 million plant-fat doses yearly as obesity epidemics fuel heart-healthy adoption.

✦ Emulsification innovations trimmed production costs by 25%, forecasting USD 250 million in yearly efficiencies for US manufacturers by 2030 through AI-driven formulations.

Market Segmentation Analysis

By Source: Sunflower-based fats dominate with a 35.5% market share, valued at USD 11.54 billion in 2023 and projected to grow to USD 42.6 billion by 2031 at a 17.6% CAGR. Coconut and palm sources hold 30% of the market, valued at USD 9.75 billion in 2023 and expected to reach USD 36 billion by 2031 at a 17.4% CAGR. The sunflower segment's growth is driven by increasing demand for allergen-free, high-oleic products compliant with FSSAI and USDA standards, while coconut/palm sustains demand through versatile tropical applications in baking and frying.

By Form: Solid fats lead with a commanding 60% market share, valued at USD 19.5 billion in 2023 and forecasted to reach USD 72 billion by 2031, favoured for their spreadability and baking stability. Liquid oils hold 30% share, worth USD 9.75 billion in 2023 and projected to grow to USD 36 billion by 2031, attracting consumers seeking pourable options for dressings. The remaining 10% comprises emulsions and powders, growing fastest at 17.7% CAGR to USD 12 billion by 2031, catering to niche demands for sprayable and fortified delivery in supplements.

By Application: Snacks and convenience foods constitute the largest segment with 40% market share, valued at USD 13 billion in 2023 and expected to expand to USD 48 billion by 2031, powered by vegan trend research and fast-paced lifestyle demands. Baking and frying hold 25% share, valued at USD 8.125 billion in 2023 and projected to reach USD 30 billion by 2031, fueled by functional food applications. Nutritional supplements and cosmetics each account for 17.5% of the market, reflecting growing consumer awareness of skin health benefits and targeted ethical sourcing.

🌍Regional Insights

United States (North America): The U.S. plant-based fats market was valued at USD 32.5 billion in 2023, projected to reach USD 120 billion by 2031 at a 17.5% CAGR. It holds nearly 45% of the global market share, driven by high vegan adoption and strong retail penetration. Key players like Cargill and ADM lead through innovation, sustainable sourcing, and expanded processing. Adoption of high-oleic varieties and multiple supply channels strengthens its dominance. Recent strategic expansions and product launches keep the U.S. as the global market leader.

Canada (North America): Canada's market size was USD 7.5 billion in 2023, expected to grow to USD 28 billion by 2031 at a 17.3% CAGR, holding roughly 12% of the global market share. Growth is fueled by government eco-grants and regulatory clarity that boost allergen-free, premium plant fat demand. Leading U.S. brands are investing in Canadian facilities and operations, accelerating market maturity. Consumer preference for health-focused, low-impact lipids continues to mount. Canada complements U.S. leadership with a strong adjacent presence.

Europe (Key countries: UK, Germany, France): Europe constitutes 26% of the global plant-based fats market and is rapidly growing due to EU green deal policies and rising flexitarian awareness. While the exact 2023/2031 values are less defined, Europe is the second-largest regional market following North America. The UK, Germany, and France drive expansion through fortified emulsions and diversified snack launches. Market growth is supported by established clean-label demand and the increased entry of North American suppliers. Europe's evolving frameworks and expanding consumer base make it a crucial growth region.

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Innovation and Consumer Trends Fueling Market Expansion

Manufacturers are investing heavily in advanced functionality technologies, such as AI emulsification and oleogel structures, to improve sensory profiles, reduce saturated fat costs by an estimated 25%, and comply with regulatory expectations. Consumer growth is driven by expanding awareness of plant-based benefits, integration into diverse cuisines, and market education on sustainable, heart-healthy lipid products. North American markets, particularly the U.S., exhibit the highest adoption rates, supported by clinical studies, supplier partnerships, and evidence-backed vegan formulations.

Market Outlook and Opportunities: The Global plant-based fats market is at a tipping point, driven by dietary imperatives and every ounce of biotechnological evolution in lipid sciences. Valued at USD 75.2 billion in 2023, it is projected to reach USD 258.9 billion by 2031 at a steady 17.6% CAGR. North America, capturing nearly half the global share, spearheads expansion powered by convenience demands, while Asia Pacific benefits from agricultural abundance. Progress in sunflower sourcing and enhanced emulsions align with FDA sustainability aims, although hurdles like supply disruptions, flavor replication, and labeling variances remain. Post-pandemic focus on immune-supportive snacks and rising embrace of meat analogs and personalized nutrition unlock vast potential for texture optimization and eco-enhancement in food processing, cosmetics, and supplement sectors.

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