United States Aluminum Casting Market Sector 2025 | Market M & A, Segmentation & Emerging Opportunities

aluminum casting market reached US$ 79.07 billion in 2023, rising to US$ 83.50 billion in 2024, and is expected to reach US$ 126.22 billion by 2032, growing at a CAGR of 5.3% from 2025 to 2032.

DataM Intelligence has released its latest report on the "Aluminium Casting Market Size 2025," providing a detailed analysis of market trends, key growth drivers, competitive landscape, and regional insights. The report includes market size (value and volume), CAGR projections, and emerging opportunities that help businesses identify growth areas and build effective strategies. Backed by data-driven insights and future outlook, this study serves as a valuable resource for companies looking to stay competitive and capitalize on market potential.

United States: Recent Industry Developments

✅ October 2025: Alcoa announced expansion of its aluminum casting facility to support automotive lightweighting demands.
✅ September 2025: New alloys introduced for improved thermal management in EV battery housings.
✅ August 2025: Advances in additive manufacturing integrated with traditional casting for complex components.

Japan: Recent Industry Developments

✅ October 2025: UACJ Corporation developed enhanced casting techniques for aerospace-grade aluminum components.
✅ September 2025: Collaborative R&D on recyclable casting materials to reduce environmental impact.
✅ August 2025: Toyota implemented high-precision aluminum castings for next-gen hybrid vehicle engines.

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Aluminum Casting Market Industry Trends and Strategic Insights

The Asia-Pacific region dominates the global aluminum casting market, holding the largest revenue share of 54.32% in 2024.

Among end-use industries, automotive & transportation leads the market, accounting for the highest revenue share of 56.44% in 2024.

Key Player:

Ryobi Limited, Alcoa Corporation, Dynacast International, Gibbs Die Casting, and Martinrea International

Industry Developments:

In January 2025, Alcoa Corporation increased its aluminum casting capacity in the United States by launching a new low-emission furnace, boosting both efficiency and sustainability.

Forecast Projection:

The global Aluminium Casting market is set to witness strong growth from 2025 to 2032. After maintaining steady momentum in 2024, the market is expected to accelerate as key industry players implement strategic initiatives to boost adoption. Companies that adapt to these emerging trends will be well-positioned to capture new opportunities and enhance their revenue potential throughout the forecast period.

Market Intelligence Research Process:

The Aluminium Casting Market Report by DataM Intelligence offers a comprehensive analysis built on a mix of primary and secondary research. It explores key factors driving the industry, including government policies, market trends, competitive landscape, technological advancements, and upcoming innovations. This in-depth study uncovers both growth opportunities and potential challenges, helping businesses navigate market fluctuations and make data-driven decisions for sustainable success.

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Key Segments:

By Process: (Die Casting, Sand Casting, Investment Casting, Continuous Casting, Shell Molding, Lost-Foam Casting, Centrifugal Casting, Low-Pressure Casting, Permanent Mold Casting)

By Alloy: (A356, A360, A380, A383)

By End-User: (Automotive and Transportation, Industrial, Aircrafts, Agriculture, Military and Defence, Building and Construction, Others)

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Latest M&A

Accursia Capital acquired Aluminium Die Casting S.R.L. from Regal Rexnord in October 2025, strengthening its portfolio and synergies in Europe's automotive and industrial sectors.​

Nemak agreed to acquire GF Casting Solutions in 2025 for $336 million, aiming to expand technological capabilities and global footprint with a focus on lightweight aluminum powertrain components.​

Increased consolidation is expected among die casting companies focusing on capacity expansion and technology innovation, especially in automotive and aerospace industries.​

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Recent Product Launches and Innovations

Vedanta Aluminium launched 5-inch billets with advanced manufacturing technologies targeting incremental capacity of 1.25 Mtpa in 2025.​

Mondi and other players launched lightweight aluminum louver systems and precision casting solutions focusing on durability and design flexibility.​

ArcelorMittal and SMS Group started commercial operation of nexcast® aluminum strip caster producing high-magnesium alloys for automotive and packaging sectors.​

Innovative products include ultra-thin aluminum louvers for facades and 0.7 mm aluminum sheet products aiming at market share expansion in India.

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