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U.S. Smart Manufacturing Market Surpasses $74 Billion, Poised to Double by 2030 - DataM Intelligence
U.S. Smart Manufacturing Market
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Key Highlights from the Report
➤ U.S. smart manufacturing market valued at USD 74.47 billion in 2024 and forecast to reach USD 160.94 billion by 2030.
➤ IIoT, AI, robotics, and digital twins drive U.S. smart manufacturing adoption.
➤ Software segment dominates with over 47.0% market share as of 2024.
➤ Automotive sector holds the largest end-use market share driven by waste reduction and cost optimization.
➤ Discrete control system (DCS) segment leads with robust control and monitoring capabilities.
➤ 3D printing identified as the fastest-growing technology segment from 2025 to 2030.
Market Segmentation
U.S. smart manufacturing is divided into major components: software and hardware, and technologies such as discrete control systems (DCS) and 3D printing. The software segment-powering automation, predictive maintenance, and advanced analytics-comprised over 47.0% of the market in 2024. Manufacturers increasingly prioritize software-driven systems for error-free operations and process efficiency. The hardware segment, featuring industrial robots, sensors, CNC machines, and AR/VR-enabled devices, is set for strong growth at a projected CAGR above 12.0% through 2030, energized by rising automation demand and real-time decision-making needs. End-use segmentation highlights automotive and chemicals/materials as key sectors, with automotive leading for cost optimization and productivity, and chemicals/materials expected to grow fastest due to regulatory and emissions control emphasis.
Regional Insights
U.S. smart manufacturing trends reflect nationwide investments in automation and sustainable practices, with California and Texas emerging as primary hubs due to major facility expansions and strategic technology investments. Robust government incentives and private sector initiatives across states attract diverse industry stakeholders, driving market expansion from aerospace to advanced electronics. Federal and state-level policies promote green manufacturing, supporting widespread adoption of energy management and smart supply chain tools. Additionally, educational programs and partnerships accelerate digital skills attainment and workforce readiness for Industry 4.0 across all regions.
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Market Dynamics
Market Drivers
Rising demand for real-time data analytics, automation, and IIoT solutions is propelling market growth, allowing manufacturers to scale efficiently and maintain high production standards. Investments in digital twins and AI enhance workflow management and operational agility, while regulatory and sustainability goals push smart manufacturing adoption in key industries.
Market Restraints
Initial capital investments in automation infrastructure and technology integration remain barriers for small and mid-sized enterprises, limiting access to smart manufacturing solutions. Cybersecurity risks and complex regulatory compliance requirements further challenge market participants, necessitating robust risk mitigation strategies.
Market Opportunities
Expansion in healthcare, automotive, and semiconductor sectors opens new avenues for smart technology deployment and AI-enhanced production. Sustainable manufacturing, energy optimization, and advanced material processing present significant growth opportunities, especially with growing investment in green supply chains and workforce skills development programs.
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Reasons to Buy the Report
✔ Comprehensive market analysis covering all major components and technology segments
✔ Strategic insights into leading players and recent innovations shaping the U.S. market
✔ In-depth evaluation of regional market trends and expansion opportunities
✔ Actionable intelligence on product segmentation and fastest-growing sectors
✔ Access to expert forecasts and future outlook for investment decisions
Frequently Asked Questions (FAQs)
◆ How Big is the U.S. Smart Manufacturing Market?
◆ Who are the Key Players in the U.S. Smart Manufacturing Market?
◆ What is the Projected Growth Rate of the Smart Manufacturing Market?
◆ What is the Market Forecast for 2030?
◆ Which Region is Estimated to Dominate the Industry through the Forecast Period?
Company Insights
Rockwell Automation
Siemens
Cisco Systems, Inc.
Emerson Electric Co.
General Electric Company
Honeywell International Inc.
IBM Corporation
PTC
Oracle
Yokogawa Electric Corporation
Recent Developments:
In August 2025, Yokogawa Electric Corporation launched an AI-powered solution for planning optimization, automating complex processes and improving efficiency in manufacturing environments.
In June 2025, PTC introduced Arena SCI, strengthening AI-driven supply chain risk monitoring within product development workflows.
In March 2025, Siemens invested in new facilities in California and Texas, advancing AI technologies and manufacturing capabilities in the U.S. market.
Conclusion
The U.S. smart manufacturing market is set for transformative growth through 2030, as adoption of IIoT, AI, and automation accelerates across key industries. With rising government support, workforce digitalization, and sustainability initiatives, manufacturers are positioned to unlock greater productivity, efficiency, and competitiveness. Industry leaders and innovators continue to invest in advanced technologies, further propelling market expansion and consolidation in the years ahead.
Contact Us
Mr. Sai Kiran
DataM Intelligence 4market Research LLP Ground floor
DSL Abacus IT Park, Industrial Development Area
Uppal, Hyderabad, Telangana 500039
USA: +1 877-441-4866
Email: Sai.k@datamintelligence.com
Visit Our Website: https://www.datamintelligence.com
About Us
DataM Intelligence 4Market Research is a comprehensive market intelligence platform offering syndicated and customized reports along with expert consulting across multiple industries, including chemicals, healthcare, agriculture, food & beverages, and more. With extensive experience and a strategy-focused approach, DataM provides businesses and individuals with reliable market insights, statistical forecasts, and personalized research solutions to help them make informed decisions and successfully bring innovations to market.
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