Global Discrete Automation Market Projected to Grow at 5.3% CAGR, Reaching $7.82 Billion by 2029

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What Will the Discrete Automation Industry Market Size Be by 2025?
The value of the discrete automation market has experienced substantial growth in the previous years. The shift from a market size of $5.98 billion in 2024 to $6.35 billion in 2025, with a CAGR of 6.3%, is expected. The historical growth is due to factors such as the increasing intricacy of manufacturing procedures, the necessity for improved operational productivity, requirements for regulatory compliance, rising labor expenses, and the demand for superior quality and precision.

What's the Long-Term Growth Forecast for the Discrete Automation Market Size Through 2029?
The discrete automation market is poised for significant expansion in the coming years, with projections indicating a rise to $7.82 billion by 2029, reflecting a compound annual growth rate (CAGR) of 5.3%. This expected growth during the forecast period can be linked to the embrace of industry 4.0 technologies, a shift towards flexible and agile manufacturing practices, the introduction of edge computing solutions, increased emphasis on sustainability, and energy efficiency, plus the broadening of internet of things (IoT) applications. Key trends to watch during this period include the growth of digital twin technologies in manufacturing, the rising usage of cloud-based automation platforms, the spread of predictive maintenance solutions, the evolution of self-operating manufacturing systems, and a soaring demand for cybersecurity solutions within automation.

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What Are the Key Growth Drivers Fueling the Discrete Automation Market Expansion?
The growth of the discrete automation market is predicted to be encouraged by the growing demand for effective manufacturing. This entails the capacity to generate products at the lowest possible higher total cost, with a focus on reducing material, time, and energy wastage while enhancing work quality and efficiency. The need for efficient manufacturing practices has been driven by rising labor costs, volatile raw material costs, and soaring energy expenditure, as manufacturers strive for process improvement and cost-cutting strategies. Discrete automation technologies like robotics, programmable logic controllers (PLCs), and conveyor systems support the efficiency of production processes by ensuring automated assembly lines run without interruption and at uniform speeds, thereby improving productivity and shortening cycle times. For example, the International Federation of Robotics (IFR), a non-profit organization based in Germany, reported in September 2023 that installations of industrial robots hit a new high of 553,052 units in 2022, a 5% rise from the previous record of 526,144 units installed in 2021. Therefore, the escalating demand for effective manufacturing is stimulating the expansion of the discrete automation market.

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What Are the Key Trends Driving Discrete Automation Market Growth?
Leading corporations in the discrete automation sector are shifting their attention towards the designing of revolutionary solutions such as life cycle assessment (LCA) automation, in order to maintain their lead in the market. LCA automation is a mechanism that provides an all-inclusive solution for discrete manufacturing. It integrates cutting-edge automation technologies that can simplify production processes, improve efficiency, and boost overall productivity levels. For example, in March 2023, the American software enterprise, Sphera Solutions Inc., rolled out the newest development in LCA automation. This innovation is set to transform product sustainability methodologies in discrete manufacturing. The new system established by Sphera allows for LCA analyses to be conducted throughout the company, transitioning from a process that used to take months, to one that only takes minutes. This significant increase in efficiency is due to the solution's capability of swiftly importing primary product data from the Bill of Materials (BOM) and rapidly computing emissions. This new version allows discrete manufacturers to carry out reliable, large-scale LCAs throughout their entire product line in much shorter timeframes. The ultimate aim of LCA automation is to support businesses, especially those involved in the manufacturing of complex products, to systematically decrease their greenhouse gas (GHG) emissions during production, in line with their sustainability targets.

How Is the Discrete Automation Market Segmented?
The discrete automationmarket covered in this report is segmented -

1) By Type: Product Lifecycle Management (PLM), Manufacturing Execution System (MES), Programmable Logic Controllers (PLC), Distributed Control System (DCS), Other Types
2) By Component: Solutions, Services
3) By Application: Packaging, Automotive, Textile, Aerospace And Defense, Food Processing, Other Applications

Subsegments:
1) By Product Lifecycle Management (PLM): Product Data Management (PDM), Product Design And Development, Change Management, Collaboration Tools
2) By Manufacturing Execution System (MES): Production Monitoring, Process Control, Quality Management, Inventory Management, Scheduling And Dispatching
3) By Programmable Logic Controllers (PLC): Modular PLC, Compact PLC, Rack-Mounted PLC
4) By Distributed Control System (DCS): Process Control Systems, Supervisory Control Systems, Integrated Control Systems
5) By Other Types: Human-Machine Interface (HMI), Supervisory Control And Data Acquisition (SCADA), Industrial Robots, Motion Control Systems

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Which Companies Are Leading the Charge in Discrete Automation Market Innovation?
Major companies operating in the discrete automation market are Hitachi Ltd., Siemens AG, Cisco Systems Inc., Mitsubishi Electric Corporation, Honeywell International Inc., ABB Ltd., Invensys plc (Schneider Electric Co.), Toshiba Corporation, Eaton Corporation plc, Texas Instruments Incorporated, Emerson Electric Co., GE Grid Solutions, ANDRITZ GROUP, Rockwell Automation Inc., Omron Corporation, Valmet Oyj, Azbil Corporation, Ingeteam, Chongqing Chuanyi Automation Co. Ltd., HollySys Automation Technologies, Nanjing Sciyon Automation Group Co. Ltd., Beijing consen Technology Co. Ltd., Shanghai Automation Instrumentation Co. Ltd., Yokogawa Electric Corporation, ZAT Company, SUPCON Technology Co. Ltd., Shanghai Xin Hua Control Technology (Group) Co. Ltd., Nanjing Delto Technology

Which Regions Are Leading the Global Discrete Automation Market in Revenue?
Asia-Pacific was the largest region in the discrete automation market in 2024. North America is expected to be the fastest-growing region in the forecast period. The regions covered in the discrete automation market report are Asia-Pacific, Western Europe, Eastern Europe, North America, South America, Middle East, Africa.

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