Global Smart Granule Feeding Control Systems Market to Reach USD 14060 Million by 2031 at 12.3% CAGR Driven by Siemens and ABB

According to recent report from QYResearch, the global Smart Granule Feeding Control Systems market continues to accelerate on the back of Industry 4.0 upgrades and stricter quality and compliance requirements across food, pharmaceutical, plastics, and chemical industries. Building on the 2025 market research findings summarized below, this report highlights the latest 2024-2025 data points, company developments, and verifiable trends shaping next-year investment and procurement decisions.

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Latest Data (2024 baseline; 2025-2031 outlook)
• Market size (2024): US$ 6,242 million
• Production: approximately 117,000 units
• Average global price: around US$ 53,300 per unit
• Forecast (2031): US$ 14,060 million at a CAGR of 12.3% (2025-2031)
• Scope: Smart, sensor-based feeding and control systems for granular materials in food, pharma, plastics, and chemical production lines

Cost / Gross profit / Gross margin:
Based on 2025 machinery-sector benchmarks, the average gross margin is estimated at 37.1%, implying COGS ≈ US$33,500 and gross profit ≈ US$19,800 per unit. For the total 2024 market value, this represents an estimated US$2.3 billion in gross profit and US$3.9 billion in COGS globally.

Policy context (2025): New U.S. tariff policies and ongoing Section 301 adjustments have increased uncertainty and prompted regional supply chain realignment, particularly in components and precision assembly sourcing.

Leading Companies
Siemens
ABB
GEA Group
Bosch Rexroth
Schneider Electric
Rockwell Automation
Honeywell
Festo
Mettler Toledo
KUKA
Yaskawa Electric
Emerson Electric
Yamato Scale
ATS Automation
Brabender Technologie
Gericke AG
Coperion
Piab
Wipotec
Schenck Process
Hapman
Thermo Fisher Scientific
Tetra Pak
Bühler Group
PFM Packaging Machinery
MULTIVAC
Meyer Industries
K-Tron
Beumer Group
AZO GmbH

Applications
• Food Processing
• Pharmaceutical Manufacturing
• Plastic Processing
• Chemical Production
• Others

Classifications
• Gravity Feeding Systems
• Screw Feeding Systems
• Vibratory Feeding Systems
• Vacuum Feeding Systems

2024-2025 News Highlights
Coperion is integrating and expanding its smart feeding portfolio, unifying the Coperion K-Tron and Schenck Process FPM product lines under one platform. At K 2025, it introduced the MechaTron® FB flat-bottom feeder designed for recycled plastics, glass, and fiber, addressing the surge in circular materials.

Motan continues focusing on hygienic and medical-grade gravimetric dosing with the GRAVICOLOR 110 med system, designed for cleanroom environments and FDA/GMP compliance.

Moretto is launching the S7 controller and SILCONTROL for multi-silo traceability and energy management, creating a fully connected conveying ecosystem.

Piovan expands predictive maintenance and energy optimization capabilities across its Winfactory 4.0 platform, integrating smart feeders and dryers for AI-assisted performance monitoring.

Movacolor demonstrates its 2025 high-precision dosing systems at major trade shows, emphasizing modular designs, regrind integration, and ±0.05% accuracy.

Wipotec presents its HC-A checkweigher capable of 600 weighings per minute, designed for SCADA-linked lines that feed real-time weight data back into dosing systems for waste reduction.

Market Trends
1) Circular Materials and Recycling-Ready Feeding
Recycled and variable-density materials are driving demand for feeders equipped with flat-bottom agitation and adaptive control. Coperion's 2025 MechaTron® FB highlights this shift, serving rPET and regrind applications with superior flow stability.

2) SCADA-Integrated Data Ecosystems
Manufacturers are evolving from isolated automation islands to full SCADA connectivity. Wipotec and Moretto lead with integrated checkweighing, conveying, and feeder control, ensuring traceability and automated performance feedback.

3) Clean Design and Micro-Dosing in Regulated Markets
Pharmaceutical and food sectors are investing in hygienic, easily sanitized dosing systems. Motan's GRAVICOLOR med and Coperion's K3 PH series address cross-contamination risks and speed up cleaning cycles.

4) Cost Optimization and ROI Transparency
Users are measuring savings through energy reduction, minimized giveaway, and predictive maintenance. Wipotec's in-line weighing and Piovan's AI-driven monitoring exemplify the shift toward lifecycle-based ROI metrics.

5) Supply Chain Diversification and Tariff Impact
U.S. 2025 tariffs have prompted near-shoring of component production to Mexico and Southeast Asia. OEMs are dual-sourcing critical parts such as load cells and drives to mitigate lead-time volatility.

Product Snapshots
Brabender Technologie - DDSR20 2.0 Twin-Screw Gravimetric Feeder
Feed rate: 1-489 dm3/h; suited for poor-flowing materials; precise control across wide turndown ranges.

Schenck Process - MechaTron® Gravimetric Feeders
Feed range: 0.2 dm3/h to 32 m3/h; available in sanitary and industrial designs; supports uniform material flow through adaptive agitation.

Piab - piFLOW®p Vacuum Conveyor
Throughput: up to 15 t/h; conveying distance: 60 m; designed for hygienic food and pharma transfer.

Wipotec - HC-A Dynamic Checkweigher
Speed: up to 600 weighings/min; enables feedback loops to optimize upstream feeding accuracy.

AZO GmbH - AZODOS® P...DW Loss-in-Weight Dosing System
Accuracy: ±0.5%; output: 157-15,000 dm3/h; modular design with quick-change screws and agitators.

Verified Downstream Users
BASF
Nestlé
Kölln
Midor
Saratoga Food Specialties
Coca-Cola
Aenova
Bionorica
Lactalis
Lindt
Kraft
Novartis
Novozymes
LafargeHolcim
Brimi

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2025 Industry Outlook
Global automation suppliers anticipate double-digit growth in smart feeding systems as manufacturers align with Industry 4.0 and sustainability targets. Investments will continue in traceable, energy-efficient, and predictive systems. The market will also see consolidation among major European and North American equipment makers aiming to deliver unified solutions for dosing, conveying, and monitoring.

Buyers in 2025 are advised to prioritize feeders with circular-material compatibility, connected control systems, and proven service networks in multiple regions to safeguard against tariff-driven component shortages.

Global Smart Granule Feeding Control Systems Market Report 2025 projects the sector to more than double in market value by 2031, solidifying its role as a foundational technology in the next generation of automated and data-driven manufacturing systems.

Chapter Outline:

Chapter 1: Introduces the report scope of the report, executive summary of different market segments (by region, product type, application, etc), including the market size of each market segment, future development potential, and so on. It offers a high-level view of the current state of the market and its likely evolution in the short to mid-term, and long term.
Chapter 2: key insights, key emerging trends, etc.
Chapter 3: Manufacturers competitive analysis, detailed analysis of the product manufacturers competitive landscape, price, sales and revenue market share, latest development plan, merger, and acquisition information, etc.
Chapter 4: Provides profiles of key players, introducing the basic situation of the main companies in the market in detail, including product sales, revenue, price, gross margin, product introduction, recent development, etc.
Chapter 5 & 6: Sales, revenue of the product in regional level and country level. It provides a quantitative analysis of the market size and development potential of each region and its main countries and introduces the market development, future development prospects, market space, and market size of each country in the world.
Chapter 7: Provides the analysis of various market segments by Type, covering the market size and development potential of each market segment, to help readers find the blue ocean market in different market segments.
Chapter 8: Provides the analysis of various market segments by Application, covering the market size and development potential of each market segment, to help readers find the blue ocean market in different downstream markets.
Chapter 9: Analysis of industrial chain, including the upstream and downstream of the industry.
Chapter 10: The main points and conclusions of the report.

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