50kW EV Charging Module for DC Charger Industry Research: Reach USD 1764 Million by 2031 at 11.4% CAGR

The global market for 50 kW EV charging modules continues to expand rapidly, driven by the twin forces of electric vehicle adoption and infrastructure regulation. According to the new industry analysis from QYResearch, the market was valued at US$ 830 million in 2024 and is projected to reach US$ 1,764 million by 2031, representing a CAGR of 11.4% during 2025-2031.

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Leading Companies

Infypower
UUGreenPower
TELD
Tonhe Electronics Technologies
Winline Technology
Huawei
Shenzhen Sinexcel Electric
Shenzhen Increase Tech
Kstar Science & Technology
XYPower

Applications

Public Charging Stations
Commercial Charging Stations

Classification

Air Cooling
Liquid Cooling

Latest Data

· 2024 global market value: US$ 830 million

· Forecasted 2031 market value: US$ 1,764 million

· CAGR (2025-2031): 11.4%

· Average 2024 price per 50 kW module: US$ 1,280

· 2024 annual output: 648,438 units

· Key features: high-efficiency, high-power-density modules with SiC-based designs, modularity, advanced thermal management, and wide DC output ranges up to 1,000 V.

· Regions covered: North America, Europe, Asia-Pacific, South America, Middle East & Africa.

2025 Developments and Company Updates

Silicon-carbide becomes mainstream. Manufacturers are now prioritizing SiC-based modules to improve efficiency and reduce size. For instance, Shenzhen Sinexcel Electric has announced new ultra-wide output modules supporting 50-1,000 V with peak efficiencies close to 97%.

European regulation reshapes deployment. The EU's AFIR regulation, in effect since April 2024, requires that all DC fast charging stations of 50 kW and above offer ad-hoc payment methods and transparent pricing. In 2025, charging networks across Europe are standardizing hardware and payment solutions accordingly.

U.S. focus on reliability. Under the U.S. NEVI program, charging ports must maintain more than 97% uptime, pushing operators to design chargers with multiple redundant 20-50 kW modules. This ensures continuous service even if a single module fails.

Connector convergence. The adoption of the SAE J3400 (NACS) standard in North America continues in 2025, with manufacturers adapting chargers to support the connector. Internal 50 kW modules remain largely unchanged, but firmware, communications, and interlocks are being upgraded to comply.

Supply chain diversification. The 2025 U.S. tariff framework is creating pricing uncertainty across semiconductors and power electronics. As a result, charging companies are diversifying suppliers and moving towards regional assembly to minimize risk.

Cooling innovations. While many 50 kW modules are still air-cooled, new liquid-cooled designs are gaining traction, particularly for high-temperature regions and fleet depots. Companies such as UUGreenPower and Huawei are leading in liquid-cooled module deployment.

Product Spotlights from Leading Companies

Shenzhen Sinexcel Electric - SER Series 40 kW Module

· Output voltage: 50-1,000 Vdc

· Peak efficiency: ~97%

· Application: forms the core of modular 50 kW chargers with redundancy capability

· Key advantage: wide compatibility with next-generation 800 V EV platforms

UUGreenPower - UR100040SW-SiC 40 kW Module

· Voltage range: 300-1,000 Vdc

· Constant power: 40 kW

· Cooling: available in IP65 liquid-cooled version

· Advantage: SiC technology for improved efficiency and extended output range

Tonhe Electronics Technologies - 40 kW Charging Module

· Input: 285-475 Vac (three-phase)

· Output: 150-1,000 Vdc, 40 kW

· Efficiency: ≥95.6%

· Cooling: intelligent air cooling with current-sharing function

Winline Technology - UXR100030B 30 kW Module

· Input: 260-530 Vac, up to 58 A

· Output: 30 kW, wide voltage range

· Size and weight: compact design, ≤20 kg

· Benefit: designed for parallel stacking, achieving ~50 kW with redundancy

Infypower - REG1K0100G 30 kW Module

· Output: 150-1,000 Vdc, 30 kW

· Highlight: flexible parallel configuration to build 50 kW chargers

· Advantage: integrated with Infypower's full fast charging product portfolio

Downstream Customers

ABB E-mobility
Siemens eMobility
Delta Electronics
Tritium
Heliox
Alpitronic
Kempower
EVBox
ChargePoint
Blink Charging
Star Charge
Autel Energy
Wallbox
BYD
BP pulse

Market Trend

Policy-driven transparency and uptime

European AFIR rules and U.S. NEVI guidelines are shaping charger procurement. By 2025, nearly all new 50 kW installations in Europe must support card or mobile payments with clear price display, while U.S. operators prioritize hot-swappable multi-module cabinets to maintain 97% uptime.

Silicon-carbide and high-voltage readiness

The shift towards 800 V vehicle architectures requires charging modules that can operate at 1,000 Vdc. SiC devices are enabling modules to achieve smaller sizes, higher efficiency, and lower thermal loss. Manufacturers are introducing new product lines optimized for these requirements.

Growth of liquid-cooled modules

Although air cooling remains common in smaller chargers, fleet depots and hotter regions are adopting liquid-cooled designs. These offer quieter operation and better thermal stability. UUGreenPower and Huawei are expanding liquid-cooled product families to address this demand.

Standardization of connectors and protocols

With SAE J3400 gaining adoption in North America, charger designs are being updated for new connector compatibility. Additionally, operators are adopting OCPP 2.0.1 for enhanced remote management, security, and billing integration, driving more uniform system deployments worldwide.

Redundancy as a market requirement

Operators demand chargers that continue to function even when one module fails. Hot-swappable designs and current-sharing features have become essential to meet uptime and reliability standards. Specifications such as efficiency ≥96-97%, power factor ≥0.99, and current-sharing tolerance ≤±5% are now common in procurement tenders.

Trade and supply chain resilience

Tariff changes and electronics supply chain volatility in 2024-2025 have pushed companies to build multi-supplier strategies. Local assembly of charger cabinets in the U.S. and Europe is becoming common, allowing companies to meet tender requirements while minimizing risks from global trade disputes.

Reference design adoption

Semiconductor companies have released 50 kW reference designs that module manufacturers are adapting for commercial production. This accelerates time-to-market and creates industry-wide form factor standards, reducing costs and improving reliability.

Conclusion

The 50 kW EV charging module market is undergoing significant transformation in 2025. With global regulations setting stricter requirements on reliability, transparency, and interoperability, companies are turning to SiC-based high-voltage modules, liquid cooling solutions, and modular redundancy to stay competitive. The market outlook remains strong, with robust growth projected through 2031, driven by both EV adoption and infrastructure mandates worldwide.

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