Press release
Process Automation Market Poised for Growth at a 7.2% CAGR Over the Next Decade
Process Automation Market
The global process automation market is gaining momentum as industries increasingly adopt digital solutions to streamline operations. Valued at US$ 112.5 Bn in 2025, the market is projected to expand to US$ 183 Bn by 2032, registering a CAGR of 7.2%. This growth is underpinned by the rising need for operational efficiency, cost reduction, and enhanced safety across industries such as oil and gas, pharmaceuticals, and food and beverages.
Process automation systems like SCADA, PLC, and DCS play a pivotal role in enabling real-time monitoring, controlling, and optimizing industrial processes. Among these, Distributed Control Systems (DCS) hold the largest market share, accounting for 35.6% in 2025, primarily due to their adoption in large-scale industries. From refining plants to chemical facilities, these solutions are indispensable in ensuring accuracy, reliability, and regulatory compliance.
Asia Pacific leads the global process automation market with a 37.8% share in 2025, fueled by rapid industrialization, strong government initiatives, and adoption of automation in China and India. Meanwhile, North America emerges as the fastest-growing region, benefiting from advanced industrial infrastructure and significant investments across oil and gas and pharmaceuticals. Together, these regions highlight the dual growth trajectory of established and emerging economies in embracing automation.
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Key Highlights from the Report
Global process automation market size projected at US$ 183 Bn by 2032 with a CAGR of 7.2%.
Asia Pacific leads with 37.8% market share, while North America grows fastest during 2025-2032.
Distributed Control Systems (DCS) dominate with 35.6% share, widely adopted in oil and gas and chemical sectors.
Oil and gas remains the largest end-use segment, contributing 30.4% of market revenue in 2025.
China's "Made in China 2025" initiative drives smart factory development and automation demand.
Over 30,000 smart factories established in China by 2025, accelerating intelligent manufacturing.
Market Segmentation
The process automation market is segmented by system type, including SCADA, PLC, and DCS. DCS remains the most widely adopted system, particularly in large-scale industries requiring continuous monitoring and process control. PLCs, on the other hand, dominate in discrete manufacturing and industries such as automotive and electronics, where flexibility and modularity are crucial. SCADA systems continue to support utilities and infrastructure, particularly in monitoring and remote control applications.
By end-user industry, oil and gas is the leading segment, accounting for over 30.4% of market revenue in 2025. The sector relies heavily on automation to ensure precision, safety, and efficiency in exploration, refining, and distribution. Pharmaceuticals and food & beverage industries are also expanding their adoption of automation to meet stringent compliance requirements and maintain consistent product quality. Emerging segments such as chemicals, power generation, and water treatment further expand the demand landscape.
Regional Insights
Asia Pacific dominates the market with its strong manufacturing base, favorable policies, and widespread adoption of digital transformation in China, India, and Southeast Asia. Initiatives such as "Made in China 2025" have accelerated investments in automation, making the region the global hub for smart factories and industrial upgrades.
North America, while smaller in share, is the fastest-growing market, driven by technological innovation, early adoption of Industry 4.0 practices, and significant investments in oil, gas, and pharmaceuticals. The U.S. and Canada are expected to lead the region's growth through 2032.
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Market Dynamics
Market Drivers
The primary driver for process automation is the increasing demand for operational efficiency and cost reduction. Industries are under pressure to optimize resources while meeting safety and compliance standards. Additionally, the growth of Industry 4.0, advancements in IoT integration, and the rising adoption of AI-driven analytics amplify the market's momentum.
Market Restraints
Despite its strong outlook, the market faces restraints such as high upfront investment costs and challenges in integrating automation with legacy systems. Cybersecurity risks linked to connected devices also pose hurdles, particularly in industries managing critical infrastructure.
Market Opportunities
Opportunities lie in the growing adoption of smart factories, particularly in emerging economies. The integration of AI, machine learning, and predictive analytics into process automation systems provides a pathway for enhanced optimization. Furthermore, the renewable energy sector and digital healthcare facilities open new growth avenues for automation solutions.
Reasons to Buy the Report
✔ Comprehensive analysis of market size, share, and growth outlook through 2032.
✔ Detailed segmentation by system type, end-user industry, and region.
✔ Insights into key drivers, restraints, and opportunities shaping the market.
✔ Coverage of regional trends, including Asia Pacific leadership and North American growth.
✔ Competitive landscape with profiles of leading companies and recent developments.
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Frequently Asked Questions (FAQs)
How Big is the Process Automation Market?
Who are the Key Players in the Global Market for Process Automation?
What is the Projected Growth Rate of the Process Automation Market?
What is the Market Forecast for Process Automation by 2032?
Which Region is Estimated to Dominate the Industry through the Forecast Period?
Company Insights
Key players operating in the global process automation market include:
Siemens AG
ABB Ltd.
Honeywell International Inc.
Emerson Electric Co.
Schneider Electric SE
Rockwell Automation Inc.
Mitsubishi Electric Corporation
Yokogawa Electric Corporation
General Electric Company
Omron Corporation
Recent Developments:
In February 2025, Siemens AG launched an advanced AI-powered process control system designed for predictive maintenance and real-time monitoring in chemical and oil refining industries.
In January 2025, ABB Ltd. announced its investment in expanding its smart manufacturing solutions portfolio in Asia, focusing on integrating robotics and digital twins for process optimization.
Conclusion
The global process automation market is on a steady growth path, driven by digital transformation, Industry 4.0 adoption, and rising demands for efficiency and safety. With Asia Pacific at the forefront of adoption and North America emerging as a key growth hub, the industry is poised for significant evolution. From oil and gas to pharmaceuticals, process automation is reshaping operations, ensuring resilience, and paving the way for smarter, more sustainable industries by 2032.
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