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Emerging Structural Steel Fabrication Market Trends: Precise Innovation With CNC Plasma Cutting Machines In Structural Steel Fabrication Shaping the Future of the Industry

09-17-2025 08:08 AM CET | Industry, Real Estate & Construction

Press release from: The Business Research Company

Structural Steel Fabrication Market

Structural Steel Fabrication Market

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Structural Steel Fabrication Market Size Growth Forecast: What to Expect by 2025?
The size of the structural steel fabrication market has seen substantial growth in the past few years. The market, valued at $166.33 billion in 2024, is anticipated to increase to $179.04 billion in 2025, with a compound annual growth rate (CAGR) of 7.6%. This growth during the historical period is credited to the surge in construction activity, industrialization, urbanization trends, and government infrastructure investments, combined with cost-effectiveness.

How Will the Structural Steel Fabrication Market Size Evolve and Grow by 2029?
Expectations are high for significant growth within the structural steel fabrication market in the upcoming years. Forecasts predict a growth to $252.7 billion by 2029, representing a compound annual growth rate (CAGR) of 9.0%. This anticipated growth during the projected period is due to various factors such as infrastructure renewal, rise in population, sustainable construction activities, expansion of the energy sector, and technological advancements in design. Prominent trends expected in the forecast period are a heightened focus on safety and quality measures, the emergence of 5G communication technology for efficient coordination, the incorporation of augmented reality (AR) and virtual reality (VR), customization in fabricated structures, and partnerships in research and development for advanced fabrication methods.

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What Drivers Are Propelling the Growth of Structural Steel Fabrication Market Forward?
The expansion of the construction industry is projected to stimulate the growth of the structural steel fabrication market. The upward trajectory of the construction industry can be ascribed to ongoing urbanization, looming infrastructural developments, and an expanding population base. Structural steel, due to its robustness, perseverance, tensile strength, and affordability, is extensively deployed within the construction sector. This makes it the go-to choice for the design and manufacture of high-rise buildings, residential structures, bridges, and other constructions. For instance, the Office for National Statistics, a UK-based statistical firm, reported in February 2024 that the total annual construction yield escalated by 2.0% in 2023 relative to 2022, marking the third consecutive year of growth. Consequently, the burgeoning construction industry is expected to fuel the growth of the structural steel fabrication market.

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What Long-Term Trends Will Define the Future of the Structural Steel Fabrication Market?
A significant trend emerging in the structural steel fabrication sector is the adoption of CNC plasma cutting machines by steel fabricators in their production facilities for accurate steel cutting. A plasma cutter is used within a CNC plasma machine to cut metals of varying thicknesses along a multi-axis grid. The CNC method holds a superiority over manually operated plasma cutting tools as the cutting is programmed and monitored by a computer, not humans. For example, in May 2024, Hypertherm Associates, an industrial manufacturing organization based in the US, introduced the Powermax45 SYNC. This machine is equipped to provide effective and multifaceted cutting solutions for those working with metal. It covers a range of applications like gouging, cutting, and marking, hence it suits several industries. This system utilizes a unique, patented single-piece cartridge that can last up to five times longer than rival products, which can significantly decrease operational costs. Thanks to advanced torch communication and simple mechanized setup process, the Powermax45 SYNC delivers high-quality cuts while reducing possibilities of operator mistakes.

What Are the Key Segments in the Structural Steel Fabrication Market?
The structural steel fabrication market covered in this report is segmented -

1) By Service: Metal Welding, Machining, Metal Forming, Metal Cutting, Metal Shearing, Metal Folding, Metal Rolling, Metal Punching, Metal Stamping
2) By Product: Carbon Steel, Alloy Steel, Stainless Steel, Tool Steel
3) By End-Users: Aerospace, Automotive, Construction, Defense And Aerospace, Electronics, Energy And Power, Manufacturing, Mining, Other End-Users

Subsegments:
1) By Metal Welding: MIG Welding, TIG Welding, Stick Welding, Spot Welding
2) By Machining: CNC Machining, Manual Machining, Grinding
3) By Metal Forming: Bending, Stretch Forming, Hydroforming
4) By Metal Cutting: Laser Cutting, Plasma Cutting, Waterjet Cutting
5) By Metal Shearing: Guillotine Shearing, Power Shearing
6) By Metal Folding: Brake Press Folding, Manual Folding
7) By Metal Rolling: Plate Rolling, Section Rolling
8) By Metal Punching: Punch Press, CNC Punching
9) By Metal Stamping: Progressive Stamping, Deep Drawing Stamping

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Who Are the Key Players Shaping the Structural Steel Fabrication Market's Competitive Landscape?
Major companies operating in the structural steel fabrication market include ArcelorMittal SA, POSCO, Nippon Steel & Sumitomo Metal Corporation, Tsingshan Holding Group, Tata Steel Limited, JSW Steel Limited, Gerdau S.A., Sujana Group, Mayville Engineering Company Inc., BTD Manufacturing Inc., O'Neal Manufacturing Services Inc., Defiance Metal Products LLC, Ironform Inc., Richard L. Sensenig Company, Lenex Steel LLC, EVS Metal Inc., Watson Engineering Company Inc., LancerFab Tech Pvt Ltd., Zamil Steel Buildings India Private Limited, Apex Buildsys Limited, STI Group, Structural Steelworks Inc., Structural Fabrications Ltd., Steel LLC

What Geographic Markets Are Powering Growth in the Structural Steel Fabrication Market?
Asia-Pacific was the largest region in the structural steel fabrication market share in 2024. The regions covered in the structural steel fabrication market report are Asia-Pacific, Western Europe, Eastern Europe, North America, South America, Middle East, Africa.

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