United States 3D Printing High Performance Plastic Market Size | Share, Trends & Growth Forecast 2025

"Global 3D Printing High Performance Plastic Market reached US$ 122.0 Million in 2023 and is expected to reach US$ 664.5 Million by 2031, growing with a CAGR of 23.6% during the forecast period 2024-2031." As per DataM intelligence research report

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3D Printing High Performance Plastic Market: Recent Industry Developments

United States

Recent Launches and Investments

✅ In August 2025, Stratasys unveiled a new high-performance PEEK-based filament for aerospace and automotive 3D printing applications. The material offers excellent thermal stability and strength. It targets lightweight parts and high-demand engineering uses.

✅ In April 2025, 3D Systems invested $15 million in expanding its polymer R&D center focused on advanced high-performance plastics. The facility develops materials for medical and industrial printing. It emphasizes durability, heat resistance, and precision.

Mergers and Acquisitions

✅ In July 2025, Markforged acquired a U.S.-based specialty polymer startup to integrate advanced high-performance plastic capabilities. The deal strengthens material diversity and innovation. It expands applications in defense, aerospace, and manufacturing.

✅ In March 2025, Carbon partnered with BASF 3D Printing Solutions to co-develop next-generation high-performance plastic resins. The collaboration emphasizes scalable production and sustainability. It supports automotive, consumer goods, and healthcare markets.

Japan

Recent Launches and Investments

✅ In July 2025, Mitsubishi Chemical Group launched a high-performance PPSU filament tailored for healthcare 3D printing. The material withstands sterilization processes and high stress. It is designed for surgical tools and medical device components.

✅ In February 2025, JSR Corporation invested $10 million in a new facility for high-performance 3D printing plastics. The center focuses on developing engineering-grade polymers. It supports electronics, automotive, and aerospace industries.

Mergers and Acquisitions

✅ In June 2025, Asahi Kasei acquired a local 3D printing materials startup specializing in high-performance thermoplastics. The acquisition strengthens its innovation pipeline. It targets automotive, energy, and consumer products.

✅ In January 2025, Toray Industries entered into a strategic alliance with a European 3D printing company to advance polymer development. The partnership emphasizes aerospace and industrial applications. It focuses on lightweighting and thermal resistance.

3D Printing High Performance Plastic Market: Drivers

The 3D printing high-performance plastics market is advancing rapidly as industries increasingly seek materials that combine strength, thermal stability, and chemical resistance with the design flexibility of additive manufacturing. High-performance polymers such as PEEK, PEKK, and ULTEM are enabling manufacturers to produce complex geometries and lightweight components that meet the demanding requirements of aerospace, automotive, medical, and industrial applications. Rising adoption of additive manufacturing for prototyping, tooling, and end-use parts is driving the demand for these advanced materials. Technological improvements in 3D printing processes, including Selective Laser Sintering (SLS) and Fused Deposition Modeling (FDM), are expanding the capabilities and reliability of high-performance plastics. The integration of advanced software and material science innovations is enhancing precision, efficiency, and functional performance of printed components.

Growing demand for lightweight, durable, and high-strength components is fueling the adoption of high-performance plastics in 3D printing. Industries are leveraging these materials to replace traditional metals, reducing weight while maintaining mechanical integrity and thermal resistance. Increasing emphasis on rapid prototyping, customization, and reduced production lead times is encouraging manufacturers to explore additive manufacturing solutions with advanced polymers. Research and development efforts are focusing on improving material properties, printability, and post-processing techniques to meet evolving industrial requirements. Overall, high-performance plastics in 3D printing are revolutionizing modern manufacturing by enabling innovative designs, efficient production, and enhanced functional performance across critical sectors.

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3D Printing High Performance Plastic Market: Major Players

Arkema, DSM, Stratasys, Ltd, 3D Systems, Inc., Evonik Industries AG, Victrex plc., Solvay, Oxford Performance Materials, SABIC and ENVISIONTEC INC.

Segment Covered in the 3D Printing High Performance Plastic Market:

➥ By Type: Polyamide (PA), Polyetheramide (PEI), Polyetheretherk€tone (PEEK), Polyetherk€tone k€tone (PEKK), Reinforced HPPs, Others
➥ By Form: Filament & Pellet, Powder
➥ By Technology: Fused Deposition Modelling (FDM), Selective Laser Sintering (SLS)
➥ By Application: Prototyping, Tooling, Functional Part Manufacturing
➥ By End-User: Medical & Healthcare, Aerospace & Defense, Transportation, Oil & Gas, Consumer Goods, Others

Research Process:

Both primary and secondary data sources have been used in the 3D Printing High Performance Plastic Market research report. During the research process, a wide range of industry-affecting factors are examined, including governmental regulations, market conditions, competitive levels, historical data, market situation, technological advancements, upcoming developments, in related businesses, as well as market volatility, prospects, potential barriers, and challenges.

Most Frequently Asked Questions in the 3D Printing High Performance Plastic Market Research Industry:

➠ Who leads the 3D Printing High Performance Plastic industry and what's their competitive positioning regarding capacity, performance, and profitability?
➠ What growth opportunities and market challenges do 3D Printing High Performance Plastic market vendors face?
➠ Which segments show the highest growth potential and market share distribution?
➠ What factors are driving or limiting 3D Printing High Performance Plastic market growth?
➠ What are the dominant sales and distribution strategies in the 3D Printing High Performance Plastic industry?

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Regional Analysis:

⇥ North America (U.S., Canada, Mexico)
⇥ Europe (U.K., Italy, Germany, Russia, France, Spain, The Netherlands and Rest of Europe)
⇥ Asia-Pacific (India, Japan, China, South Korea, Australia, Indonesia Rest of Asia Pacific)
⇥ South America (Colombia, Brazil, Argentina, Rest of South America)
⇥ Middle East & Africa (Saudi Arabia, U.A.E., South Africa, Rest of Middle East & Africa)

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✅ Competitive Landscape
✅ Technology Roadmap Analysis
✅ Sustainability Impact Analysis
✅ KOL / Stakeholder Insights
✅ Consumer Behavior & Demand Analysis
✅ Import-Export Data Monitoring
✅ Live Market & Pricing Trends

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