United States Medical Device Packaging Market Size Expands from US$1.89 Billion in 2024 to US$3.36 Billion by 2033 Driven by Sterility & Compliance Needs | Top Companies are DuPont, Oliver, Printpack.

The US medical device packaging market size reached US$ 1.89 Billion in 2024 from US$ 1.78 Billion in 2023 and is expected to reach US$ 3.36 Billion by 2033, growing at a CAGR of 6.7% during the forecast period 2025-2033.

Medical device packaging encompasses all materials, containers, and systems used to protect, sterilize, label, contain, and transport medical devices from manufacturing to end‐user, ensuring safety, sterility, integrity, and compliance with regulatory standards. It includes primary packaging (e.g., trays, pouches, blister packs), secondary packaging (e.g., cartons, boxes), and tertiary packaging (pallets, bundling) used for storage and shipping. The packaging must preserve the device's functionality, protect against contamination, moisture, physical damage, and enable traceability through labeling and unique device identifiers. In the US, packaging must meet stringent FDA and ISO requirements, especially for sterile barrier systems, materials compatibility, and quality management.

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☛ US Medical Device Packaging Market Dynamics and Drivers

Increasing regulatory pressure: Upcoming QMSR in the US forces manufacturers and packaging suppliers to upgrade quality systems, documentation, and material/sterility controls, driving changes in design, validation, and supplier qualification.

Sustainability push: There is growing demand for eco‐friendly packaging including recyclable or mono‐materials, reduced footprint packaging, rigid packaging made with recycled polymers, and chemical recycling, driving R&D and material selection.

Technology & smart packaging: Traceability, anti‐counterfeiting, embedded sensors (for humidity, temperature), use of QR/RFID/NFC, and improved sealing/barrier technologies are increasingly adopted. Packaging machines are upgraded to accommodate these smart features.

☛ US Medical Device Packaging Industry News:

United States: Recent Industry Developments

✅ In May 2024, Sharps Technology signed a $200 million, 5‐year syringe sales agreement with Nephron Pharmaceuticals and amended its asset purchase to acquire InjectEZ facility in West Columbia, SC. This will establish the only dedicated copolymer prefillable syringe manufacturing plant in North America, with product deliveries expected by Q2 2025.

✅ On November 7, 2024, DuPont launched Tyvek® with Renewable Attribution (RA), a version of its healthcare packaging material that partially replaces fossil feedstocks with certified bio‐circular feedstock. It aims to reduce carbon footprint while remaining usable within existing packaging systems.

✅ On September 3, 2025, Cook Medical announced a collaboration with Nelipak Healthcare Packaging to use DuPont Tyvek® with Renewable Attribution in its packaging of the Compass BDS® Biliary Plastic Stent and Resonance® Metallic Ureteral Stent. The move is meant to enable more sustainable medical device packaging and reduce dependence on fossil fuel‐based materials.

Japan: Recent Industry Developments

✅ On late 2023, UniSafe® safety syringe (1mL pre‐filled, springless, passive safety system) was launched in Japan under an exclusive distribution agreement between Owen Mumford and NIPRO. Since launch, the biosimilar combination product using UniSafe has exceeded expectations in early commercial acceptance.

✅ On December 12, 2024, Owen Mumford & NIPRO publicly reported strong early growth for the UniSafe launch in Japan, noting that within just the first three months of market availability (post‐late 2023), it had already gained considerable market share, including versus the original biologic combination product.

☛ US Medical Device Packaging Market Competitive Landscape:

Amcor plc, Wihuri Group, Berry Global Inc., DuPont, Oliver, Printpack, Dordan Manufacturing Company, Incorporated, Placon, Solventum, and Smurfit Westrock, among others.

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☛ Segment Covered in the US Medical Device Packaging Market:

By Product Type (Pouches and Bags, Boxes, Films, Trays, Clamshell Packs, Blisters, and Others)

By Material (Plastic, Paper and Paperboard, Metal, Glass, and Others)

By Packaging Type (Primary Packaging, Secondary Packaging, and Tertiary packaging )

By Application (Sterile Packaging and Non-Sterile Packaging)

By End-User (Medical Device Manufacturers and Contract Manufacturing Organizations).

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➠ What is the global sales, production, consumption, import, and export value of the US Medical Device Packaging Market?
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