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Powder Metallurgy Industry to Grow at 11.6% CAGR, Reaching USD 5.5 Billion by 2031 | Persistence Market Research Analysis

07-31-2025 08:25 AM CET | Chemicals & Materials

Press release from: Persistence Market Research

Powder Metallurgy Market

Powder Metallurgy Market

Market Overview and Outlook

The global Powder Metallurgy (PM) market is poised for remarkable growth, with its valuation projected to reach US$ 2.5 billion in 2024. As the demand for sustainable and energy-efficient manufacturing processes intensifies, PM is emerging as a key solution. The market is expected to grow at a robust CAGR of 11.6% from 2024 to 2031, culminating in a value of US$ 5.5 billion by 2031. This surge is largely driven by government incentives for green manufacturing and metal recycling.

The aerospace and defense sector leads the application segment, projected to account for 53% of the market share in 2024, given its need for lightweight and high-strength components. Geographically, North America is anticipated to dominate the global PM market, expanding at a CAGR of 11.2% through 2031, owing to the presence of prominent PM manufacturers, government energy-efficiency programs, and a focus on defense innovation.

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🔍 Key Highlights from the Report

• Powder metallurgy enables near-net shape forming, reducing material waste significantly.
• The PM process aligns with sustainability goals due to its energy efficiency and minimal emissions.
• Companies are integrating PM with metal recycling and sustainable sourcing initiatives.
• PM is increasingly used in fuel cell and hydrogen storage applications.
• ISO 14001 certification is being adopted by PM companies to reinforce environmental compliance.
• Non-ferrous metals are expected to hold a 49% share in 2024 due to superior thermal and electrical properties.

Market Segmentation Analysis

Powder metallurgy is segmented based on material type, process, and application. Among material types, non-ferrous metals such as aluminum and copper are projected to lead the market due to their superior conductivity and corrosion resistance. These materials are widely used in electrical applications and lightweight automotive components. Ferrous metals still play a key role, especially in structural applications, due to their high strength and durability.

In terms of processing technology, Hot Isostatic Pressing (HIP) is forecasted to command 48% of the market in 2024. This is attributed to its ability to create components with uniform density and minimal porosity, ideal for high-performance industries like aerospace and medical implants. Other processes like metal injection molding and additive manufacturing are also gaining popularity for their ability to fabricate intricate designs with minimal waste.

Regional Insights

North America remains a frontrunner in the powder metallurgy market, bolstered by substantial government support and a strong presence of aerospace, automotive, and defense industries. The U.S. Department of Energy and similar institutions offer grants for sustainable manufacturing, further accelerating adoption.

In contrast, Europe is rapidly catching up, spurred by the European Union's Circular Economy Action Plan and Green Deal. Countries like Germany and the U.K. are providing tax incentives and funding to companies that implement low-carbon technologies, making Europe a significant contributor to global PM demand.

Market Dynamics

Market Drivers

Governments worldwide are aggressively promoting metal recycling and low-carbon manufacturing. Powder metallurgy fits this agenda perfectly as it uses fine metal powders, often sourced from recycled materials, and consumes less energy. Moreover, the automotive and aerospace industries' demand for lightweight, durable, and precise components further propels market growth.

Market Restraints

Despite its advantages, the market faces high initial costs related to PM machinery and raw material powder production. Small and mid-sized manufacturers often find it challenging to adopt PM due to these capital-intensive requirements. Additionally, the limited availability of skilled labor in handling advanced PM techniques can hinder its adoption.

Market Opportunities

There is an expanding opportunity in hydrogen energy and fuel cell applications, where powder metallurgy is used to manufacture components for hydrogen storage and fuel cell stacks. The integration of additive manufacturing (3D printing) with PM techniques is also opening new possibilities for producing complex components across diverse industries like biomedical, tooling, and electronics.

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# Frequently Asked Questions (FAQs)

#1. How Big is the Powder Metallurgy Market in 2024?
#2. Who are the Key Players in the Global Powder Metallurgy Market?
#3. What is the Projected Growth Rate of the Powder Metallurgy Market from 2024 to 2031?
#4. What is the Market Forecast for Powder Metallurgy by 2031?
#5. Which Region is Estimated to Dominate the Powder Metallurgy Industry through the Forecast Period?

🏢 Company Insights

Key Players Operating in the Market:

• GKN Powder Metallurgy
• Carpenter Technology Corporation
• Höganäs AB
• Sandvik AB
• Rio Tinto Metal Powders
• Allegheny Technologies Incorporated (ATI)
• Hitachi Chemical Company Ltd.
• Sumitomo Electric Industries, Ltd.
• Kennametal Inc.
• Miba AG

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Recent Developments:

• In 2024, Höganäs AB introduced a new line of water-atomized metal powders aimed at additive manufacturing with improved recyclability.

• In late 2023, GKN Powder Metallurgy partnered with a major European automaker to supply lightweight PM components for electric vehicle motors, aligning with electrification trends.

About Persistence Market Research:

At Persistence Market Research, we specialize in creating research studies that serve as strategic tools for driving business growth. Established as a proprietary firm in 2012, we have evolved into a registered company in England and Wales in 2023 under the name Persistence Research & Consultancy Services Ltd. With a solid foundation, we have completed over 3600 custom and syndicate market research projects, and delivered more than 2700 projects for other leading market research companies' clients.

Our approach combines traditional market research methods with modern tools to offer comprehensive research solutions. With a decade of experience, we pride ourselves on deriving actionable insights from data to help businesses stay ahead of the competition. Our client base spans multinational corporations, leading consulting firms, investment funds, and government departments. A significant portion of our sales comes from repeat clients, a testament to the value and trust we've built over the years.

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