Global High-Speed Intelligent Needle Detectors Market to Grow at 12.7% CAGR, Reaching $1.1 Billion by 2031

According to the latest research report titled "Global High-Speed Intelligent Needle Detectors Market Research Report 2025" by QYResearch, the global market for High-Speed Intelligent Needle Detectors is projected to grow from USD 483 million in 2024 to USD 1.115 billion by 2031, reflecting a strong compound annual growth rate (CAGR) of 12.7% over the forecast period.
High-Speed Intelligent Needle Detectors are cutting-edge devices that integrate high-speed scanning, intelligent recognition algorithms, and automatic rejection systems. These detectors play a critical role in various industries by identifying and eliminating metallic contaminants-especially broken needles-ensuring product safety and manufacturing compliance.
Get Full PDF Sample Copy of Report: (Including Full TOC, List of Tables & Figures, Chart)
https://www.qyresearch.com/sample/4801325
Leading Companies
The global competitive landscape includes prominent manufacturers such as:
• Hashima Co Ltd
• Juki Corporation
• Yamato Sewing Machine Mfg Co Ltd
• Brother Industries Ltd
• MinebeaMitsumi Inc
• Nissin Electronics Co Ltd
• CEIA S.p.A.
• Mesdan S.p.A.
• Shanan Technology
• Mesutronic Gerätebau GmbH
• Newgoer CNC
• Cassel Messtechnik GmbH
• Thermo Fisher Scientific
• Mettler-Toledo
• Eriez Manufacturing Co
• Sewn Products Equipment Co.
• Fortress Technology
• Paramount Instruments
• Sesotec GmbH
• Anritsu Industrial Solutions
Product Summaries: High Speed Intelligent Needle Detectors
1. Hashima Co. Ltd - HM 6000 Automatic Needle Detection Machine
• Manufacturer: Hashima Co Ltd (widely used in garment production inspection lines)
• Type: Automatic conveyor based detector, supports control of fabric feed speed
• Detection: Broken steel needles and metallic contaminants in rolls or fabric panels
• Operation: Fully automatic, minimal operator interaction required
• Use case: Employed at large garment factories for pre shipment inspection
2. Shanan Technology - VFG 600K Digital Broken Sewing Needle Detector
• Model: VFG 600K (horizontal tunnel type, conveyor belt)
• Detection Tunnel Size: 600 mm width × 150 mm height (others optional)
• Sensitivity: Detects ferrous needles ≥ 0.8 mm diameter
• Speed: Conveyor belt adjustable up to ~20 m/min
• Rejection System: Buzzer alarms + belt stop or return; prints inspection records
• Features: 8 point positioning, counting function, auto shutdown after inactivity
• Power: ~140 W, 220 V/50 Hz; frame: carbon steel; IP54 rated
3. Newgoer CNC - NG 707 High Precision Broken Needle Detector
• Model: NG 707 (automatic conveyor detector for textiles and garments)
• Type: Dual frequency magnetic induction with twin search heads
• Sensitivity Range: Detects iron fragments from 0.8 mm to 2.0 mm
• Detection Width: 600 mm; Height: customizable (100-250 mm)
• Features: Sensitivity adjustment (0-10), automatic stop and reverse on detection, counting and alarm functions
• Power: ~120 W, AC 220 V, 50 Hz
4. Sewn Products Equipment Co. - Hashima HM Series Distributor
• Product Line: Hashima HM series needle detectors
• Capabilities: Conveyor control, high throughput inspection, automated detection workflows
• Applications: Used in U.S. and global garment manufacturers to enforce broken needle control
• Efficiency: Reduces manual inspection steps and supports compliance with major brand policies
5. Paramount Instruments - Automatic Needle Detection Machine
• Manufacturer: Paramount Instruments
• Type: Conveyor based automatic detector for garment and textile inspection
• Function: Detects and rejects needles/metal contaminants; supports safety validation
• Control: Automated scanning, alarms, and rejection integration
• Use Case: Employed in compliance with U.S. brand quality systems and safety testing labs
Key Applications
• Garment Manufacturing
• Footwear and Headwear Production
• Home Textile Inspection
• Toy and Accessory Inspection
• Others
Product Segmentation
• Flat Type Needle Detector
• Tunnel Type Needle Detector
• Intelligent Recognition Needle Detector
• Others
Notable Industry Trends
AI-Powered Multi-Frequency Recognition Gains Momentum
The high-speed needle detection industry is experiencing a significant shift from traditional magnetic-based systems to AI-enhanced multi-frequency recognition technologies. These newer systems use advanced algorithms and machine learning to analyze signal profiles and adapt sensitivity in real-time, even when detecting metallic fragments in layered or irregular fabrics. This shift not only improves accuracy but also greatly reduces false positives, which has been a persistent issue in high-throughput garment inspection environments. Manufacturers adopting AI-based systems have reported up to 30% improvement in detection precision and significant reductions in production downtime.
Impact of Global Tariff Shifts and Strategic Realignment
The global manufacturing landscape in 2025 has been notably influenced by new U.S. tariff regulations. These changes have prompted manufacturers to localize production, particularly in North America and Southeast Asia, to minimize risks from international trade frictions. As a result, supply chains are being restructured, with more companies investing in decentralized production capabilities. This strategic pivot has created strong growth momentum in regions like Vietnam, Mexico, and parts of the U.S., where local assembly of intelligent needle detectors is now more economically viable. Local sourcing also helps reduce lead times and enhances compliance with domestic safety regulations.
Regional Modernization and Factory Upgrades
Across Asia-Pacific, especially in China, India, and South Korea, major investments are being funneled into smart factory upgrades. Needle detection systems have become a critical part of automated textile inspection lines as factories pursue higher efficiency and compliance with international brand requirements. These upgrades are not limited to hardware improvements; they also include software integration with factory systems to provide live reporting, maintenance diagnostics, and real-time analytics. The trend is supported by national initiatives promoting intelligent manufacturing, with funding allocated toward automation, precision inspection, and product traceability.
Integration with Industry 4.0 Systems
Leading manufacturers in 2025 are focusing on interoperability between needle detection systems and broader Industry 4.0 frameworks. This includes seamless integration with manufacturing execution systems (MES), IoT-enabled dashboards, and quality management platforms. By enabling real-time data feedback, facilities are better able to monitor performance, predict equipment failures, and document inspection logs for audit purposes. Some advanced systems now feature self-calibration, smart part detection zones, and maintenance alerts-enabling reductions in unplanned downtime and improved factory-wide efficiency.
Broadening Applications Across Sectors
While the core market remains in apparel and textile production, the application of high-speed intelligent needle detectors is rapidly expanding into other industries. These include the toy manufacturing sector, where strict safety protocols demand metallic contamination prevention, and the production of home textiles and footwear. Even niche applications like luggage, bedding, and children's accessories are now subject to detection requirements. Increasingly, global brands are mandating needle detection compliance across all stages of outsourced production, which is fueling demand for smarter, faster, and more adaptable inspection systems worldwide.
Company Spotlight: MinebeaMitsumi Inc.
In 2025, MinebeaMitsumi Inc. announced an upgraded version of its intelligent needle detection platform that integrates AI-enhanced pattern learning and IoT-based remote diagnostics. This new solution allows real-time defect identification and predictive maintenance alerts, improving operational uptime across high-speed apparel production lines.
Verified Downstream Customers Using High-Speed Intelligent Needle Detectors
• Li & Fung Ltd.
• Gap Inc. / Baby Gap
• Marks & Spencer
• Ocean Sky Garments
• IKEA
• Primark
• H&M
• Zara / Inditex
• Uniqlo / Fast Retailing
• Puma
• Nike Inc.
• Carter's
• Mattel
• Dellins
• Groz Beckert
Regional Outlook
The Asia-Pacific region, led by China, Japan, South Korea, and India, is expected to maintain the largest share of the global market through 2031. Meanwhile, North America and Europe are witnessing increased adoption in response to stricter regulatory standards and the integration of smart factory technologies.
As manufacturers prioritize safety, speed, and automation, the demand for advanced needle detection systems will remain robust across industries. High-Speed Intelligent Needle Detectors are poised to become standard in Industry 4.0-driven textile and consumer goods inspection environments.

Contact Information:
Tel: +1 626 2952 442 ; +351 914374211(Tel & Whatsapp)
Email: qinyue@qyresearch.com; global@qyresearch.com
Website: www.qyresearch.com

About QY Research
As of July 2025, QY Research has become a global leader in market intelligence and strategic insights across industries.
• Over 71,000 global leading enterprises have chosen QY Research as their trusted partner.
• Our network includes 20,000+ industry experts across various sectors worldwide, enabling efficient collection of insights and raw data.
• A rigorous 36-step data verification system ensures the reliability and accuracy of every report we publish.
• With over 2 million published reports, QY Research is now the world's largest market report provider.
• Our 2,000+ global databases span detailed data across most countries, including import-export statistics and customs intelligence.
• With partnerships in over 160 countries, we have established a comprehensive global sales and research network.
• Our 90% client retention rate and long-term cooperation with top companies prove the exceptional quality and service we deliver.
• QY Research data has been used in 30+ IPO reports and cited by 5,000+ global media outlets and large enterprises, reinforcing our position as a leading global data provider.
At QY Research, we are committed to consistently exceeding the expectations of our clients and society at large.
To access the latest market reports, visit: www.qyresearch.com

This release was published on openPR.