Pack-Smart Inc. Unveils HyperVision 3500: Next-Generation Precision Inspection Platform for Secure Document Manufacturing

The HyperVision 3500 delivers advanced multi-layer optical inspection and ultrasonic verification with real-time traceability, ensuring the highest levels of compliance and product integrity in secure document and ID manufacturing.

Toronto, ON - July 28, 2025 - Pack-Smart Inc., a global leader in advanced modular packaging automation solutions, today announced the official launch of the HyperVision 3500-a fully integrated multi-layer vision inspection system engineered for the most demanding secure document manufacturing environments.

Built specifically for government-issued credentials, passport covers, financial instruments, and other high-security documents, the HyperVision 3500 combines high-speed precision handling, multi-layer optical inspection, embedded NFC validation, and real-time traceability into a single continuous workflow.

"The HyperVision 3500 represents a culmination of years of engineering refinement to meet the evolving requirements of secure document production," said Derek Dlugosh-Ostap, CEO of Pack-Smart Inc. "Our clients operate in industries where perfection isn't optional-it's legally mandated. The HyperVision 3500 is designed to support that responsibility with unprecedented accuracy, repeatability, and full compliance oversight"

With sub-10-micron defect detection powered by Pack-Smart's Delta-X Platform, the HyperVision 3500 inspects critical surface layers, verifies lamination integrity, analyzes embedded NFC antenna alignment, and validates chip functionality, all at production throughput speeds. Each unit receives a unique, time-stamped digital inspection record, ensuring immediate traceability and audit readiness.

"The increasing complexity of identity documents, multi-layer substrates, and embedded security elements has pushed inspection requirements far beyond what traditional systems can handle," said Zach Dunn, Business Development Specialist at Pack-Smart Inc. "The HyperVision 3500 gives manufacturers full confidence in quality, compliance, and data integrity-at speeds previously thought unattainable"

Key Features of the HyperVision 3500 Include:

• Multi-layer high-resolution optical inspection down to 10 microns
• Lamination integrity verification for delamination, bonding, and air entrapment defects
• Embedded NFC validation for chip signal strength, alignment, and electrical integrity
• Real-time traceability with timestamped inspection records via Delta-X Tracker integration
• Fully automated material handling, feeding, sorting, and rejection system
• Modular architecture designed to scale with evolving compliance and product requirements

The HyperVision 3500 is production-ready and already being deployed in secure document manufacturing environments worldwide.

View the full system overview, case study, and technical specs:
https://packsmartinc.com/solution/hypervision-3500-multi-layer-secure-document-inspection-system/

Watch the official HyperVision 3500 system video on YouTube:
https://www.youtube.com/watch?v=0opO8MiZrlU

About Pack-Smart Inc.
For over 25 years, Pack-Smart Inc. has been at the forefront of precision automation-delivering modular packaging automation solutions, secure personalization systems, advanced vision inspection, and real-time data integrity platforms. Serving global clients across financial services, government credentialing, packaging, secure card manufacturing, and specialty industrial markets, Pack-Smart's scalable, integrated platforms enable organizations to meet the highest international standards for compliance, accuracy, traceability, and operational efficiency.

To learn more about the HyperVision 3500 or to schedule a private demonstration, visit www.packsmartinc.com

11-9000 Keele Street
Concord
Ontario
L4K 0B3

For over 25 years, Pack-Smart Inc. has been at the forefront of precision automation-delivering modular packaging automation solutions, secure personalization systems, advanced vision inspection, and real-time data integrity platforms. Serving global clients across financial services, government credentialing, packaging, secure card manufacturing, and specialty industrial markets, Pack-Smart's scalable, integrated platforms enable organizations to meet the highest international standards for compliance, accuracy, traceability, and operational efficiency.

This release was published on openPR.