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Fault Detection And Classification Market Growth Accelerates: Strategic Forecast Predicts $7.56 Billion by 2029

07-28-2025 02:49 PM CET | IT, New Media & Software

Press release from: The Business Research Company

Fault Detection And Classification Market

Fault Detection And Classification Market

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What Will the Fault Detection And Classification Industry Market Size Be by 2025?
In recent times, there has been a substantial growth in the market size of fault detection and classification. Its progression from $4.91 billion in 2024 to a projected $5.37 billion in 2025 corresponds to a compound annual growth rate (CAGR) of 9.3%. Factors contributing to this rise during the historic period include the embrace of industrial automation, an emphasis on quality control and assurance, an amplified focus on operational efficiency, the expansion of predictive maintenance strategies, as well as advancements in sensor technology.

What's the Long-Term Growth Forecast for the Fault Detection And Classification Market Size Through 2029?
The market size for fault detection and classification is projected to significantly expand in the coming years. It's expected to reach a value of $7.56 billion by 2029, representing a compound annual growth rate (CAGR) of 9.0%. This predicted growth during the forecast period can be accredited to the development of edge computing capabilities, the ongoing increase in the adoption of predictive maintenance, rising demand for cloud-based approaches, focus on cybersecurity in industrial settings, and tailoring of solutions to specific industries. Key trends during the forecast period include the shift towards Industry 4.0 and intelligent manufacturing, the use of predictive analytics for improving maintenance, the application of explainable AI in FDC systems, and the incorporation of blockchain technology for enhanced data security and transparency.

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What Are the Key Growth Drivers Fueling the Fault Detection And Classification Market Expansion?
The surge in automation demand is anticipated to drive the expansion of the fault detection and classification market in the future. This rise in automation, which refers to utilizing technology, machinery, or systems to accomplish tasks with minimal human involvement, can be attributed to its capacity to increase efficiency, slash costs, boost productivity, and respond more effectively to ever-changing market requirements. Automation enhances fault detection and classification by providing real-time monitoring and foresight, improving operational efficacy, dependability, and safety across various industries. For example, as reported by the International Federation of Robotics, a non-profit professional organization based in Germany, in 2022, the total number of service robots sold for professional use escalated to 158,000 units, marking a 48% growth. The pressing issue of staff shortages is also pushing organizations to lean towards automation. Consequently, the burgeoning demand for automation is fueling the expansion of the fault detection and classification market.

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What Are the Key Trends Driving Fault Detection And Classification Market Growth?
Leading firms in the fault detection and classification market are striving to incorporate innovative technologies such as AI technologies into FDC Solutions, to increase precision and boost operational efficiency. AI-infused fault identification involves a system that employs artificial intelligence (AI) algorithms and methods to autonomously recognize and rectify irregularities or flaws in systems, gear, or processes. For example, in August 2023, Lucy Electric UK Ltd., a British electrical and electronic manufacturing firm, launched SYNAPS, a ground-breaking AI technology designed to transform fault detection and asset management for subterranean cables. This comprehensive solution combines state-of-the-art grid monitoring with AI and machine learning to lessen faults on the LV network. This inventive technology possesses the ability to enhance fault management, encourage preventative maintenance, reduce customer service interruptions, and result in substantial cost savings for network operators.

How Is the Fault Detection And Classification Market Segmented?
The fault detection and classification market covered in this report is segmented -

1) By Offering: Software, Hardware, Services
2) By Fault Type: Dimensional Fault, Process Variability, Surface Defects, Contamination Faults, Other Fault Types
3) By Technology: Sensor Data Analysis, Statistical Methods, Machine Learning Algorithm, Other Technologies
4) By Application: Manufacturing, Packaging
5) By End Use: Automotive, Electronic And Semiconductor, Metals And machinery, Food And packaging, Pharmaceuticals

Subsegments:
1) By Software: Fault Detection Software, Fault Classification Software, Predictive Maintenance Software, Real-Time Monitoring Software, Diagnostic Software
2) By Hardware: Sensors (Temperature Sensors, Pressure Sensors, Vibration Sensors), Data Acquisition Systems, Controllers And Actuators, Embedded Systems, Communication Infrastructure (Wireless Modules)
3) By Services: Consulting Services, Integration And Implementation Services, Maintenance And Support Services, Managed Services, Training And Support Services

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Which Companies Are Leading the Charge in Fault Detection And Classification Market Innovation?
Major companies operating in the fault detection and classification market are Microsoft Corporation, Amazon Web Services Inc., Siemens AG, Applied Materials Inc., Tokyo Electron Limited, Doosan Corporation, KLA Corporation, Hyundai Heavy Industries, OMRON Corporation, Keyence Corporation, Teledyne Technologies, Edwards Limited, Synopsys Inc., Advantest Corporation, LS Electric Co. Ltd., Cognex Corporation, Datalogic S.P.A, INFICON Holding AG, DWFritz Automation LLC, MobiDev, elunic AG, eInnoSys Technologies Inc., Chooch Intelligence Technologies, Kili Technology

Which Regions Are Leading the Global Fault Detection And Classification Market in Revenue?
North America was the largest region in the fault detection and classification market in 2024. Asia-Pacific is expected to be the fastest-growing region in the forecast period. The regions covered in the fault detection and classification market report are Asia-Pacific, Western Europe, Eastern Europe, North America, South America, Middle East, Africa.

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