Modular Robotic Assembly Systems Market to Reach USD 11.27 Billion by 2031, Growing at 4.8% CAGR

Modular Robotic Assembly Systems Market to Reach USD 11.27 Billion by 2031, Growing at 4.8% CAGR

The global modular robotic assembly systems market is set for substantial growth, with market value projected to rise from USD 8.12 billion in 2024 to USD 11.27 billion by 2031, expanding at a compound annual growth rate (CAGR) of 4.8% over the forecast period (2025-2031), according to the latest QYResearch report.

Modular robotic assembly systems are configurable automation solutions composed of standardized robotic units, offering high flexibility and adaptability for dynamic manufacturing requirements. These systems are widely applied in sectors such as automotive manufacturing, electronics assembly, medical device production, and consumer goods packaging.

Key Companies and Regional Insights
The market features major players including KUKA Robotics, ABB, FANUC, Yaskawa Electric Corporation, Kawasaki Robotics, Staubli Robotics, Universal Robots, Comau, Bosch Rexroth, Schunk GmbH, Mitsubishi Electric, Siemens, Epson Robotics, Omron Adept Technologies, and Weiss GmbH. In 2024, the top five vendors accounted for a significant portion of the global revenue, reflecting the consolidated nature of this sector.

Regionally, North America and Europe remain strongholds of technological advancement and sales volume. However, emerging markets in Asia-Pacific-especially China and India-are demonstrating accelerated adoption driven by electronics and consumer goods demand.

Company Product Models Overview
KUKA Robotics
· KUKA KR QUANTEC Series: KR 120 R2700, KR 180 R2900

· KUKA AGILUS Series: KR 6 R700, KR 10 R1100

· KUKA LBR iiwa: LBR iiwa 7 R800, LBR iiwa 14 R820

ABB
· IRB 6700: Heavy-duty industrial robot for spot welding

· IRB 2600: High-speed handling and machine tending

· IRB 1200: Compact robot for electronics assembly

· IRB 930 SCARA: High-speed precision SCARA robot

FANUC
· LR Mate 200iD: Compact 6-axis robot

· M-20iB: General purpose robot with wrist strength

· R-2000iC: Heavy payload handling robot

Yaskawa Electric Corporation
· GP Series: GP7, GP8, GP12 - High-speed general-purpose robots

· HC Series: HC10DT, HC20 - Collaborative robots

Kawasaki Robotics
· RS Series: RS005N, RS010N - Compact high-speed robots

· duAro Series: duAro1, duAro2 - Dual-arm SCARA robots

Staubli Robotics
· TX2 Series: TX2-40, TX2-60, TX2-90 - Sterile and high-speed operations

· TS2 SCARA Series: TS2-40, TS2-60 - Precision SCARA robots

Universal Robots
· UR3e: Small collaborative robot for light assembly

· UR5e: Mid-sized for assembly and pick & place

· UR10e: Heavy payload collaborative robot

· UR20: High-performance 20kg payload robot (newest)

Comau
· Racer3, Racer5: Compact, fast industrial robots

· NJ Series: NJ 4-170, NJ 60-3.0 - High-payload industrial robots

Bosch Rexroth
· Smart Function Kit for handling and dispensing

· ctrlX AUTOMATION: Modular automation toolkit

Schunk GmbH
· PGN-plus-E: Electric gripper

· Co-act EGP-C: Certified collaborative gripper

Mitsubishi Electric
· RV-FR Series: 6-axis robots for precise tasks

· RH-F Series: SCARA robots for assembly lines

Siemens
· SIMATIC Robot Integrator: Software-based integration platform

· Sinumerik RunMyRobot: CNC-robot control interface

Epson Robotics
· VT6L: All-in-one 6-axis robot

· T-Series: Low-cost SCARA robots (T3, T6)

Omron Adept Technologies
· LD Series: Autonomous mobile robots

· i4 SCARA Series: Fast and compact assembly robots

Weiss GmbH
· HP70: High-speed pick & place unit

· TH indexing tables: Precision mechanical motion systems

Recent Company Achievements
ABB made a significant stride in November 2024 by launching the IRB 930 SCARA robot, designed for high-speed, high-precision manufacturing tasks, particularly in electronics. This model offers up to 10% improvement in throughput and over 200% push-down strength, targeting the needs of fast-paced assembly lines.

Meanwhile, RealMan Robotics showcased its AI-augmented modular robotic arm platform at Automate 2025, positioning itself as a rising contender focused on real-time responsiveness in modular automation.

Market Trends and Dynamics
1. Collaborative Modular Assembly Robots
Collaborative robots (cobots) are increasingly being adopted across various industries due to their ability to work safely alongside humans and adapt to dynamic workspaces. The global collaborative robot market was valued at USD 2.69 billion in 2024 and is projected to reach USD 65.18 billion by 2033, growing at a CAGR of 42.5% during the forecast period.

Cobots are designed with advanced safety features, such as force-limited joints and collision detection systems, allowing for fenceless operation directly integrated into existing production areas. This flexibility enables manufacturers to quickly adapt to changing production needs.

2. Multi-Task Modular Robots in Electronics Assembly
In regions like India, the demand for versatile robotic systems is on the rise, particularly in electronics assembly. With a 59% increase in robot installations in 2023, India has emerged as one of the fastest-growing markets for industrial robotics.

Manufacturers are seeking modular robots that can perform multiple tasks, such as assembly, packaging, and material handling, to optimize space and labor dynamics. These robots offer flexibility and scalability, making them ideal for small and medium-sized enterprises aiming to enhance productivity without significant infrastructure changes.

3. Self-Reconfigurable Modular Robots
Self-reconfigurable modular robots are under active research for their adaptability and fault-tolerant structures. These robots can autonomously change their configuration to adapt to different tasks or recover from component failures. For instance, a study proposed a self-reconfiguration method to maximize the fault tolerance of planar chain modular robots experiencing locked joint failures.

Such capabilities are particularly valuable in applications where robots operate in unpredictable environments, such as space exploration or disaster response, where adaptability and resilience are crucial.

4. Integration of AI in Modular Robotics
The integration of Artificial Intelligence (AI) into modular robotics is enhancing capabilities such as motion planning, predictive maintenance, and real-time quality control. Machine learning enables robots to perform dynamic path planning and real-time decision-making, making them more autonomous and efficient.

Predictive maintenance, powered by AI, allows for the early detection of potential equipment failures, reducing downtime and maintenance costs. By continuously analyzing sensor data, AI algorithms can monitor machine conditions in real-time, enabling maintenance teams to address issues proactively.

Additionally, AI-driven real-time quality monitoring and process optimization are revolutionizing manufacturing performance by enabling immediate adjustments to production processes, ensuring consistent product quality.

Market Segmentation
By Type:

· Collaborative Modular Assembly Robots

· Industrial Modular Assembly Robots

· High-Speed Modular Assembly Robots

· Multi-Task Modular Assembly Robots

· Others

By Application:

· Automotive Manufacturing

· Electronics Assembly

· Medical Device Manufacturing

· Consumer Goods Packaging

· Others

Future Outlook
While the global market sees steady growth, U.S. tariff policy changes and supply chain restructuring may introduce near-term volatility. However, data-driven strategies, including product localization and regional customization, are enabling top companies to navigate these challenges effectively.

As modular robotic systems continue to evolve, investments in AI, multi-sensor integration, and human-robot collaboration will define competitive differentiation through 2031.

Related Reports:

Global Modular robotic assembly systems Sales Market Report, Competitive Analysis and Regional Opportunities 2025-2031

https://www.qyresearch.com/reports/4715825/modular-robotic-assembly-systems

Modular robotic assembly systems - Global Market Share and Ranking, Overall Sales and Demand Forecast 2025-2031

https://www.qyresearch.com/reports/4715814/modular-robotic-assembly-systems

Global Modular robotic assembly systems Market Insights, Forecast to 2031

https://www.qyresearch.com/reports/4715811/modular-robotic-assembly-systems

Global Modular robotic assembly systems Market Research Report 2025

https://www.qyresearch.com/reports/4715810/modular-robotic-assembly-systems

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