Casting Polyurethane Prepolymer Market Outlook 2025: Industry Growth Insights, Trends, and Forecast to 2031 | BASF, Lanxess, Covestro

Los Angeles, United State: The global Casting Polyurethane Prepolymer Market is extensively studied in the report with the intention of helping players to take crucial bottom-line decisions and create strategic action plans. Analysts authoring the report have provided comprehensive and reliable research studies on market feasibility, product positioning, market competition, market positioning, market entry strategies, and various other important subjects. The report also offers accurate and validated forecasts and estimates of the global Casting Polyurethane Prepolymer market. Importantly, players can use it to access industry-best country-specific market intelligence, merger and acquisition target identification studies, intellectual property research, investment research, opportunity analysis, benchmarking studies, and company profiling.

The global market for Casting Polyurethane Prepolymer was estimated to be worth US$ 2483 million in 2024 and is forecast to a readjusted size of US$ 3684 million by 2031 with a CAGR of 5.2% during the forecast period 2025-2031.

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Casting Polyurethane Prepolymer is a high-performance elastomer ideal to be custom designed for new applications or for replacing traditional rubber or plastic parts that have failed. Cast urethane starts as a liquid that can be dispensed into a mold, post cured in ovens and where required, secondary machining operations can be added. The Casting Polyurethane Prepolymer market covers Polyester Base Prepolymer, Polyether Base Prepolymer, Polycaprolactone Base Prepolymer, etc. The typical players include BASF, Lanxess, Covestro, ShanDong Inov Polyurethane, Zibo Huatian Rubber & Plastic, Asia Huaxin Rubber, Zibo Hengjiu, Shanghai Hecheng, etc.

The global Casting Polyurethane Prepolymer market is expanding, driven by technological advancements, growing industrial applications, and increasing demand for sustainable solutions. With a focus on innovation and performance, the market is evolving to meet the needs of various industries, including automotive, construction, and manufacturing.

Global key players of Casting Polyurethane Prepolymer include BASF, Lanxess, Covestro, etc. Asia-Pacific is the largest producer of casting polyurethane, holds a share about 70%, followed by North America, and Europe. In terms of product, polyester base prepolymer is the largest segment, with a share over 60%. And in terms of application, the largest segment is mechanical industry, with a share about 30%.

In this segment of the Casting Polyurethane Prepolymer report, the specialists have carried out a detailed share analysis of key companies. The section also offers reliable sales and revenue data of the manufacturers for the period 2025-2031. Recommendations by experts to assist clients to gain a competitive edge are also incorporated in the Casting Polyurethane Prepolymer report. Through this information, the competing players will gain accurate competitive intelligence, which will help them known their standing, plan their future actions, and make effective business choices in the years to come.

Top Players operating in the global Casting Polyurethane Prepolymer Market are:

BASF
Lanxess
Covestro
ShanDong Inov Polyurethane
Zibo Huatian Rubber & Plastic
Asia Huaxin Rubber
Zibo Hengjiu
Shanghai Hecheng
Jiangsu Qianmeite Polyurethane

Market Segments:

Market segmentation is another exhaustive, significant study included in the report that provides thorough analysis of key product and application segments of the global Casting Polyurethane Prepolymer market. With the help of this study, readers could gain sound understanding of the growth pattern as well as future growth potential of different market segments. In the market segmentation study, the authors of the report have provided accurate market figures such as CAGR and market size of all the segments analyzed. The study also shows how segments are gaining or losing growth in different regions and countries.

Segment by Type

Polyester Base Prepolymer
Polyether Base Prepolymer
Polycaprolactone Base Prepolymer

Segment by Application

Automotive Industry
Mechanical Industry
Electronics and Instruments
Footwear and Sports
Medical Industry
Others

Regional Analysis:

The report offers a deep geographical study of the global Casting Polyurethane Prepolymer market where growth prospects in key regions and countries are identified to help players expand their market presence. Market drivers for each regional market are broadly analyzed in the report. Moreover, the geographical analysis provided in the report could help readers to become familiar with challenges that are specific to the regional markets analyzed. All the regional and country-wise markets studied in the report are analyzed on the basis of growth rate, value, volume, and other vital factors. This will help readers to gain in-depth knowledge of the regional growth of the Casting Polyurethane Prepolymer market.

Reasons to Procure this Report: -

(A) The research would help top administration/policymakers/professionals/product advancements/sales managers and stakeholders in this market in the following ways.

(B) The report provides Casting Polyurethane Prepolymer market revenues at the worldwide, regional, and country-level with a complete analysis to 2028 permitting companies to analyze their market share and analyze projections, and find new markets to aim.

(C) The research includes the Casting Polyurethane Prepolymer market split by different types, applications, technologies, and end-uses. This segmentation helps leaders plan their products and finances based on the upcoming development rates of each segment.

(D) Casting Polyurethane Prepolymer market analysis benefits investors by knowing the scope and position of the market giving them information on key drivers, challenges, restraints, and expansion chances of the market and moderate threats.

(E) This report would help to understand competition better with a detailed analysis and key strategies of their competitors and plan their position in the business.

(F) The study helps evaluate Casting Polyurethane Prepolymer business predictions by region, key countries, and top companies' information to channel their investments.

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Table of Content

1 Market Overview
1.1 Casting Polyurethane Prepolymer Product Introduction
1.2 Global Casting Polyurethane Prepolymer Market Size Forecast
1.2.1 Global Casting Polyurethane Prepolymer Sales Value (2020-2031)
1.2.2 Global Casting Polyurethane Prepolymer Sales Volume (2020-2031)
1.2.3 Global Casting Polyurethane Prepolymer Sales Price (2020-2031)
1.3 Casting Polyurethane Prepolymer Market Trends & Drivers
1.3.1 Casting Polyurethane Prepolymer Industry Trends
1.3.2 Casting Polyurethane Prepolymer Market Drivers & Opportunity
1.3.3 Casting Polyurethane Prepolymer Market Challenges
1.3.4 Casting Polyurethane Prepolymer Market Restraints
1.4 Assumptions and Limitations
1.5 Study Objectives
1.6 Years Considered

2 Competitive Analysis by Company
2.1 Global Casting Polyurethane Prepolymer Players Revenue Ranking (2024)
2.2 Global Casting Polyurethane Prepolymer Revenue by Company (2020-2025)
2.3 Global Casting Polyurethane Prepolymer Players Sales Volume Ranking (2024)
2.4 Global Casting Polyurethane Prepolymer Sales Volume by Company Players (2020-2025)
2.5 Global Casting Polyurethane Prepolymer Average Price by Company (2020-2025)
2.6 Key Manufacturers Casting Polyurethane Prepolymer Manufacturing Base and Headquarters
2.7 Key Manufacturers Casting Polyurethane Prepolymer Product Offered
2.8 Key Manufacturers Time to Begin Mass Production of Casting Polyurethane Prepolymer
2.9 Casting Polyurethane Prepolymer Market Competitive Analysis
2.9.1 Casting Polyurethane Prepolymer Market Concentration Rate (2020-2025)
2.9.2 Global 5 and 10 Largest Manufacturers by Casting Polyurethane Prepolymer Revenue in 2024
2.9.3 Global Top Manufacturers by Company Type (Tier 1, Tier 2, and Tier 3) & (based on the Revenue in Casting Polyurethane Prepolymer as of 2024)
2.10 Mergers & Acquisitions, Expansion

3 Segmentation by Type
3.1 Introduction by Type
3.1.1 Polyester Base Prepolymer
3.1.2 Polyether Base Prepolymer
3.1.3 Polycaprolactone Base Prepolymer
3.2 Global Casting Polyurethane Prepolymer Sales Value by Type
3.2.1 Global Casting Polyurethane Prepolymer Sales Value by Type (2020 VS 2024 VS 2031)
3.2.2 Global Casting Polyurethane Prepolymer Sales Value, by Type (2020-2031)
3.2.3 Global Casting Polyurethane Prepolymer Sales Value, by Type (%) (2020-2031)
3.3 Global Casting Polyurethane Prepolymer Sales Volume by Type
3.3.1 Global Casting Polyurethane Prepolymer Sales Volume by Type (2020 VS 2024 VS 2031)
3.3.2 Global Casting Polyurethane Prepolymer Sales Volume, by Type (2020-2031)
3.3.3 Global Casting Polyurethane Prepolymer Sales Volume, by Type (%) (2020-2031)
3.4 Global Casting Polyurethane Prepolymer Average Price by Type (2020-2031)

4 Segmentation by Application
4.1 Introduction by Application
4.1.1 Automotive Industry
4.1.2 Mechanical Industry
4.1.3 Electronics and Instruments
4.1.4 Footwear and Sports
4.1.5 Medical Industry
4.1.6 Others
4.2 Global Casting Polyurethane Prepolymer Sales Value by Application
4.2.1 Global Casting Polyurethane Prepolymer Sales Value by Application (2020 VS 2024 VS 2031)
4.2.2 Global Casting Polyurethane Prepolymer Sales Value, by Application (2020-2031)
4.2.3 Global Casting Polyurethane Prepolymer Sales Value, by Application (%) (2020-2031)
4.3 Global Casting Polyurethane Prepolymer Sales Volume by Application
4.3.1 Global Casting Polyurethane Prepolymer Sales Volume by Application (2020 VS 2024 VS 2031)
4.3.2 Global Casting Polyurethane Prepolymer Sales Volume, by Application (2020-2031)
4.3.3 Global Casting Polyurethane Prepolymer Sales Volume, by Application (%) (2020-2031)
4.4 Global Casting Polyurethane Prepolymer Average Price by Application (2020-2031)

5 Segmentation by Region
5.1 Global Casting Polyurethane Prepolymer Sales Value by Region
5.1.1 Global Casting Polyurethane Prepolymer Sales Value by Region: 2020 VS 2024 VS 2031
5.1.2 Global Casting Polyurethane Prepolymer Sales Value by Region (2020-2025)
5.1.3 Global Casting Polyurethane Prepolymer Sales Value by Region (2026-2031)
5.1.4 Global Casting Polyurethane Prepolymer Sales Value by Region (%), (2020-2031)
5.2 Global Casting Polyurethane Prepolymer Sales Volume by Region
5.2.1 Global Casting Polyurethane Prepolymer Sales Volume by Region: 2020 VS 2024 VS 2031
5.2.2 Global Casting Polyurethane Prepolymer Sales Volume by Region (2020-2025)
5.2.3 Global Casting Polyurethane Prepolymer Sales Volume by Region (2026-2031)
5.2.4 Global Casting Polyurethane Prepolymer Sales Volume by Region (%), (2020-2031)
5.3 Global Casting Polyurethane Prepolymer Average Price by Region (2020-2031)
5.4 North America
5.4.1 North America Casting Polyurethane Prepolymer Sales Value, 2020-2031
5.4.2 North America Casting Polyurethane Prepolymer Sales Value by Country (%), 2024 VS 2031
5.5 Europe
5.5.1 Europe Casting Polyurethane Prepolymer Sales Value, 2020-2031
5.5.2 Europe Casting Polyurethane Prepolymer Sales Value by Country (%), 2024 VS 2031
5.6 Asia Pacific
5.6.1 Asia Pacific Casting Polyurethane Prepolymer Sales Value, 2020-2031
5.6.2 Asia Pacific Casting Polyurethane Prepolymer Sales Value by Region (%), 2024 VS 2031
5.7 South America
5.7.1 South America Casting Polyurethane Prepolymer Sales Value, 2020-2031
5.7.2 South America Casting Polyurethane Prepolymer Sales Value by Country (%), 2024 VS 2031
5.8 Middle East & Africa
5.8.1 Middle East & Africa Casting Polyurethane Prepolymer Sales Value, 2020-2031
5.8.2 Middle East & Africa Casting Polyurethane Prepolymer Sales Value by Country (%), 2024 VS 2031

6 Segmentation by Key Countries/Regions
6.1 Key Countries/Regions Casting Polyurethane Prepolymer Sales Value Growth Trends, 2020 VS 2024 VS 2031
6.2 Key Countries/Regions Casting Polyurethane Prepolymer Sales Value and Sales Volume
6.2.1 Key Countries/Regions Casting Polyurethane Prepolymer Sales Value, 2020-2031
6.2.2 Key Countries/Regions Casting Polyurethane Prepolymer Sales Volume, 2020-2031
6.3 United States
6.3.1 United States Casting Polyurethane Prepolymer Sales Value, 2020-2031
6.3.2 United States Casting Polyurethane Prepolymer Sales Value by Type (%), 2024 VS 2031
6.3.3 United States Casting Polyurethane Prepolymer Sales Value by Application, 2024 VS 2031
6.4 Europe
6.4.1 Europe Casting Polyurethane Prepolymer Sales Value, 2020-2031
6.4.2 Europe Casting Polyurethane Prepolymer Sales Value by Type (%), 2024 VS 2031
6.4.3 Europe Casting Polyurethane Prepolymer Sales Value by Application, 2024 VS 2031
6.5 China
6.5.1 China Casting Polyurethane Prepolymer Sales Value, 2020-2031
6.5.2 China Casting Polyurethane Prepolymer Sales Value by Type (%), 2024 VS 2031
6.5.3 China Casting Polyurethane Prepolymer Sales Value by Application, 2024 VS 2031
6.6 Japan
6.6.1 Japan Casting Polyurethane Prepolymer Sales Value, 2020-2031
6.6.2 Japan Casting Polyurethane Prepolymer Sales Value by Type (%), 2024 VS 2031
6.6.3 Japan Casting Polyurethane Prepolymer Sales Value by Application, 2024 VS 2031
6.7 South Korea
6.7.1 South Korea Casting Polyurethane Prepolymer Sales Value, 2020-2031
6.7.2 South Korea Casting Polyurethane Prepolymer Sales Value by Type (%), 2024 VS 2031
6.7.3 South Korea Casting Polyurethane Prepolymer Sales Value by Application, 2024 VS 2031
6.8 Southeast Asia
6.8.1 Southeast Asia Casting Polyurethane Prepolymer Sales Value, 2020-2031
6.8.2 Southeast Asia Casting Polyurethane Prepolymer Sales Value by Type (%), 2024 VS 2031
6.8.3 Southeast Asia Casting Polyurethane Prepolymer Sales Value by Application, 2024 VS 2031
6.9 India
6.9.1 India Casting Polyurethane Prepolymer Sales Value, 2020-2031
6.9.2 India Casting Polyurethane Prepolymer Sales Value by Type (%), 2024 VS 2031
6.9.3 India Casting Polyurethane Prepolymer Sales Value by Application, 2024 VS 2031

7 Company Profiles
7.1 BASF
7.1.1 BASF Company Information
7.1.2 BASF Introduction and Business Overview
7.1.3 BASF Casting Polyurethane Prepolymer Sales, Revenue, Price and Gross Margin (2020-2025)
7.1.4 BASF Casting Polyurethane Prepolymer Product Offerings
7.1.5 BASF Recent Development
7.2 Lanxess
7.2.1 Lanxess Company Information
7.2.2 Lanxess Introduction and Business Overview
7.2.3 Lanxess Casting Polyurethane Prepolymer Sales, Revenue, Price and Gross Margin (2020-2025)
7.2.4 Lanxess Casting Polyurethane Prepolymer Product Offerings
7.2.5 Lanxess Recent Development
7.3 Covestro
7.3.1 Covestro Company Information
7.3.2 Covestro Introduction and Business Overview
7.3.3 Covestro Casting Polyurethane Prepolymer Sales, Revenue, Price and Gross Margin (2020-2025)
7.3.4 Covestro Casting Polyurethane Prepolymer Product Offerings
7.3.5 Covestro Recent Development
7.4 ShanDong Inov Polyurethane
7.4.1 ShanDong Inov Polyurethane Company Information
7.4.2 ShanDong Inov Polyurethane Introduction and Business Overview
7.4.3 ShanDong Inov Polyurethane Casting Polyurethane Prepolymer Sales, Revenue, Price and Gross Margin (2020-2025)
7.4.4 ShanDong Inov Polyurethane Casting Polyurethane Prepolymer Product Offerings
7.4.5 ShanDong Inov Polyurethane Recent Development
7.5 Zibo Huatian Rubber & Plastic
7.5.1 Zibo Huatian Rubber & Plastic Company Information
7.5.2 Zibo Huatian Rubber & Plastic Introduction and Business Overview
7.5.3 Zibo Huatian Rubber & Plastic Casting Polyurethane Prepolymer Sales, Revenue, Price and Gross Margin (2020-2025)
7.5.4 Zibo Huatian Rubber & Plastic Casting Polyurethane Prepolymer Product Offerings
7.5.5 Zibo Huatian Rubber & Plastic Recent Development
7.6 Asia Huaxin Rubber
7.6.1 Asia Huaxin Rubber Company Information
7.6.2 Asia Huaxin Rubber Introduction and Business Overview
7.6.3 Asia Huaxin Rubber Casting Polyurethane Prepolymer Sales, Revenue, Price and Gross Margin (2020-2025)
7.6.4 Asia Huaxin Rubber Casting Polyurethane Prepolymer Product Offerings
7.6.5 Asia Huaxin Rubber Recent Development
7.7 Zibo Hengjiu
7.7.1 Zibo Hengjiu Company Information
7.7.2 Zibo Hengjiu Introduction and Business Overview
7.7.3 Zibo Hengjiu Casting Polyurethane Prepolymer Sales, Revenue, Price and Gross Margin (2020-2025)
7.7.4 Zibo Hengjiu Casting Polyurethane Prepolymer Product Offerings
7.7.5 Zibo Hengjiu Recent Development
7.8 Shanghai Hecheng
7.8.1 Shanghai Hecheng Company Information
7.8.2 Shanghai Hecheng Introduction and Business Overview
7.8.3 Shanghai Hecheng Casting Polyurethane Prepolymer Sales, Revenue, Price and Gross Margin (2020-2025)
7.8.4 Shanghai Hecheng Casting Polyurethane Prepolymer Product Offerings
7.8.5 Shanghai Hecheng Recent Development
7.9 Jiangsu Qianmeite Polyurethane
7.9.1 Jiangsu Qianmeite Polyurethane Company Information
7.9.2 Jiangsu Qianmeite Polyurethane Introduction and Business Overview
7.9.3 Jiangsu Qianmeite Polyurethane Casting Polyurethane Prepolymer Sales, Revenue, Price and Gross Margin (2020-2025)
7.9.4 Jiangsu Qianmeite Polyurethane Casting Polyurethane Prepolymer Product Offerings
7.9.5 Jiangsu Qianmeite Polyurethane Recent Development

8 Industry Chain Analysis
8.1 Casting Polyurethane Prepolymer Industrial Chain
8.2 Casting Polyurethane Prepolymer Upstream Analysis
8.2.1 Key Raw Materials
8.2.2 Raw Materials Key Suppliers
8.2.3 Manufacturing Cost Structure
8.3 Midstream Analysis
8.4 Downstream Analysis (Customers Analysis)
8.5 Sales Model and Sales Channels
8.5.1 Casting Polyurethane Prepolymer Sales Model
8.5.2 Sales Channel
8.5.3 Casting Polyurethane Prepolymer Distributors

9 Research Findings and Conclusion

10 Appendix
10.1 Research Methodology
10.1.1 Methodology/Research Approach
10.1.1.1 Research Programs/Design
10.1.1.2 Market Size Estimation
10.1.1.3 Market Breakdown and Data Triangulation
10.1.2 Data Source
10.1.2.1 Secondary Sources
10.1.2.2 Primary Sources
10.2 Author Details
10.3 Disclaimer

The report answers important questions that companies may have when operating in the global Casting Polyurethane Prepolymer market. Some of the questions are given below:

(1) What will be the size and CAGR of the global Casting Polyurethane Prepolymer market in the next five years?

(2) Which segment will take the lead in the global Casting Polyurethane Prepolymer market?

(3) What is the average manufacturing cost?

(4) What are the key business tactics adopted by top players of the global Casting Polyurethane Prepolymer market?

(5) Which region will secure a lion's share of the global Casting Polyurethane Prepolymer market?

(6) Which company will show dominance in the global Casting Polyurethane Prepolymer market?

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