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Thermoform Packaging Market Size Forecasted To Achieve 67.95 Billion By 2029 With Steady Growth
Stay ahead with our updated market reports featuring the latest on tariffs, trade flows, and supply chain transformations.What Is the Thermoform Packaging Market Size and Projected Growth Rate?
The thermoform packaging market size has grown strongly in recent years. It will grow from $49.48 billion in 2024 to $52.88 billion in 2025 at a compound annual growth rate (CAGR) of 6.9%. The growth in the historic period can be attributed to growth in the food and beverage industry, increasing demand for sustainable and recyclable packaging, rising popularity of convenience and ready-to-eat foods, expansion of the pharmaceutical and TH*Care sectors, and growth of retail packaging industry.
Anticipations are high for considerable expansion in the thermoform packaging market size in the coming years. It is projected to reach a staggering $67.95 billion by 2029, with a compound annual growth rate (CAGR) of 6.5%. This anticipated growth over the forecast period can be linked to various factors such as an increase in the demand for eco-friendly and sustainable packaging, widespread usage in the food and beverage sectors, a surge in the e-commerce and retail sectors, a rising demand for recyclable and biodegradable materials, and the proliferation of the electronics packaging sector. Expected trends for the forecast period encompass the adoption of recyclable and biodegradable materials, advancements in thermoforming technology, the use of smart packaging solutions, the automation, and digitalization of manufacturing and customization, and innovative designs in packaging.
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What Are the Major Segments in the Thermoform Packaging Market?
The thermoform packaging market covered in this report is segmented -
1) By Type: Blister Packaging, Clamshell Packaging, Skin Packaging, Other Types
2) By Material: Plastic, Aluminum, Paper And Paperboard
3) By Heat Sealing Coating: Water-Based, Solvent-Based, Hot Melt-Based
4) By End-Use Industry: Food And Beverage, Pharmaceuticals, Electronics, Home And Personal Care, Others End Users
Subsegments:
1) By Blister Packaging: Single Blister Packaging, Double Blister Packaging, Custom Blister Packaging, Clamshell Packaging
2) By Clamshell Packaging: Hinged Clamshell Packaging, Non-Hinged Clamshell Packaging
3) By Skin Packaging: Paperboard Skin Packaging, Plastic Skin Packaging, Custom Skin Packaging
4) By Other Types: Tray Packaging, Vacuum Packaging, Rollstock Packaging
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What Are The Driving Thermoform Packaging Market Evolution?
The thermoform packaging market's growth is predicted to be driven by the burgeoning e-commerce industry. This sector, which pertains to the online purchase and sale of goods and services through mediums like websites, mobile applications, and Internet marketplaces, is expanding. The proliferation of digital payments facilitates transactions that are not only fast and secure but also convenient, thereby improving the overall shopping scenario. Thermoform packaging is a prevalent choice in e-commerce, offering protection to products during storage and transfer, increasing their aesthetic appeal, and improving customer experience. It is commonly used to package electronics, cosmetics, TH*Care items, and consumer goods in formats like blister packs, clamshells, and custom trays. For instance, the Census Bureau of the Department of Commerce, a government agency based in the US, reported in February 2025 that e-commerce sales totaled an estimated $1,192.6 billion in 2024, marking an 8.1% (±1.1) rise from 2023. Thus, the thriving e-commerce industry is propelling the thermoform packaging market's expansion.
Which Firms Dominate The Thermoform Packaging Market Segments?
Major companies operating in the thermoform packaging market are ExxonMobil Corporation, Amcor plc, Berry Global Group Inc., Sonoco Products Company, Huhtamaki Oyj, Sinclair & Rush Inc., MULTIVAC Sepp Haggenmüller SE & Co. KG, ProAmpac Holdings Inc., Borealis AG, RPC Group Plc, Winpak Ltd., Coveris Holdings S.A., Genpak LLC, Greiner Packaging International GmbH, Bemis Company Inc., D&W Fine Pack LLC, Anchor Packaging Inc., Rohrer Corporation, Placon Corporation, ILLIG Maschinenbau GmbH & Co. KG, Plastic Ingenuity Inc., Graham Packaging Company L.P., Tekni-Plex Inc., Nefab AB, Display Pack Inc., Innovative Plastics Corporation
What Trends Are Expected to Dominate the Thermoform Packaging Market in the Next 5 Years?
Many of the key players in the thermoform packaging market are concentrating their efforts on creating environmentally friendly packaging materials, such as entirely recyclable mono-materials. These efforts aim to boost sustainability, limit environmental damage, and enhance packaging efficiency, all whilst adapting to the changing demands of the regulations and consumers. A mono-material that's fully recyclable involves a packaging material created using a single polymer, which fits seamlessly into existing recycling structures without needing to be disassembled. For example, in November 2023, the Austria-based packaging company Coveris introduced MonoFlex Thermoform. This is a recyclable mono-material film purposed for thermoforming packaging, stepping in to replace non-recyclable mixed materials. Crafted from either PE or PP and devoid of any nylon, it provides a robust barrier alongside puncture resistance while maintaining packaging speeds. This innovation aids food sectors such as bakeries, meat, fish, poultry, and dairy, and offers printed or unprinted top film options.
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Which Is The Largest Region In The Thermoform Packaging Market?
North America was the largest region in the thermoform packaging market in 2024. Asia-Pacific is expected to be the fastest-growing region in the forecast period. The regions covered in the thermoform packaging market report are Asia-Pacific, Western Europe, Eastern Europe, North America, South America, Middle East, Africa.
Frequently Asked Questions:
1. What Is the Market Size and Growth Rate of the Thermoform Packaging Market?
2. What is the CAGR expected in the Thermoform Packaging Market?
3. What Are the Key Innovations Transforming the Thermoform Packaging Industry?
4. Which Region Is Leading the Thermoform Packaging Market?
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