Carbon Fiber Market to Near USD 10 Bn as Aerospace and Energy Transitions Redefine Advanced Materials

[Hyderabad, April 25th, 2025] - The global carbon fiber market is projected to grow from 4.3 billion in 2023 to 9.8 billion by 2031 (10.2% CAGR), according to authoritative new research from ClearView Market Insights. This 128% expansion is driven by three seismic shifts: next-gen aerospace demands, wind energy's insatiable fiber needs, and the EV revolution's lightweighting imperative.

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Section 1: The Fiber Revolution:
1. Aerospace's Composite Tipping Point
o Boeing and Airbus backlogs: 12,700 planes requiring 1.2 Million metric tons of fiber
o Urban Air Mobility: 85% of eVTOL prototypes use carbon primary structures

2. Energy Transition Drivers
o Offshore Wind Boom: 35GW new capacity needing 450,000 tons fiber annually
o Hydrogen Tanks: Type IV vessels demand 48k tow standardization

3. Automotive's Cost Breakthrough
o BMW's USD8/lb threshold: Enables 50+ kg per premium EV
o Cybertruck Effect: 300% increase in automotive R&D spending

Section 2: 2024 Market Transformations
1. The Cost-Performance Revolution
Innovation Impact Adoption Timeline
50k Large-Tow Fibers 38% cost reduction 2025 (80% industrial)
Out-of-Autoclave Processing 70% faster cycles 2026 (50% aerospace)
AI-Driven Fiber Placement 92% defect reduction 2024-2025 (ramping)

2. Regional Capacity Wars
• North America: USD 1.2 Bn in new investments (85% aerospace)
• China: Toray's USD 1 Bn plant targets 60% industrial dominance
• Europe: SGL's 100% renewable production for ESG compliance

3. Recycling Breakthroughs
• Vestas' CETEC: 100% blade recyclability achieved
• Shocker Composites: 90% fiber recovery at USD5/lb
• EU Circular Economy Act: Mandates 70% recycling by 2027

Section 3: Future Roadmap (2024-2031)
Phase 1: Industrialisation (2024-2026)
• 50k tow becomes standard for wind/auto
• OOA reaches 50% penetration
• First gigawatt-scale recycling plants

Phase 2: Diversification (2027-2029)
• Space applications demand 12M modulus fibers
• Mass timber hybrids create construction market
• Hydrogen infrastructure consumes 150k tons/year

Phase 3: Maturity (2030-2031)
• USD8/lb benchmark achieved across sectors
• 90% closed-loop recycling rates
• 3D printing captures 35% of prototyping

ClearView Market Insights Analysis
"Carbon fiber is transitioning from premium material to industrial-scale commodity," states Dr. Lisa Zhang,

ClearView's Advanced Materials Lead. "Our models show 2027 as the inflection point where automotive demand surpasses aerospace for the first time."

About ClearView Market Insights
ClearView Market Insights' Composites Intelligence Service tracks:
• 1,800+ material formulations
• 240 production facilities
• 58 application segments

For more insights, visit https://clearviewmarketinsights.com/

Available Resources:
1. 2024 Cost-Performance Matrix
2. Recycling Technology Atlas
3. Application Growth Forecast Tool

Media contact:
Bhavani K
Marketing and Sales Head
ClearView Market Insights
Mail: sales@clearviewmarketinsights.com
Phone: +1 917-993-7369

About Clearview Market Insights:
Clearview Market Insights is a leading market research and consulting firm providing in-depth industry analysis and strategic recommendations for businesses worldwide.

This release was published on openPR.