Emerging Trends in the U.S. Rigid Thermoform Plastic Packaging Market (2025) and Global Outlook Through 2034 | Key Vendor Analysis: Amcor plc,Anchor Packaging LLC, D&W Fine Pack LLC

US Rigid Thermoform Plastic Packaging Market

The global US rigid thermoform plastic packaging market size was valued at USD 12.90 billion in 2024 and is anticipated to generate an estimated revenue of USD 19.45 billion by 2034, according to the latest study by Polaris Market Research. Besides, the report notes that the market exhibits a robust CAGR of 4.2% over the forecasted timeframe, 2025 to 2034.

Market Introduction

A rigid sheet is heated and configured utilizing vacuum and pressure prior to being trimmed in some configuration and fashioned into the ultimate part. And then there are all kinds of implements downstream from how to gather the parts, whether they are stored, punched, or located robotically. It includes utilizing roll stock substance, which is heated into a rubbery state at which point it can be configured into a desired shape.

There is a broad gamut of applications, from food packaging to durable material configuring, but through all these applications the procedure stays the same. In the medical sector especially, there has been exponential growth in medical device making that has caused assisted advancement of thermoformed medical packages. Hence, it looks to render an excessively nice collaboration between the medical sector and thermoformed packaging.

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Top Companies

The market statistics are continuously developing, with several firms struggling to invent and differentiate themselves. Some of the critical players in the US rigid thermoform plastic packaging market are:

Amcor plc
Anchor Packaging LLC
Constantia Flexibles
D&W Fine Pack LLC
Display Pack.
EasyPak.
Genpak LLC
Huhtamaki Group
Pactiv Evergreen Inc.
Placon.
Sabert Corporation
Sealed Air
Sonoco Products Company
WINPAK LTD.

Segmentation Insights

The US rigid thermoform plastic packaging market segmentation is done on the basis of material, product, and application.

By material analysis, the polyethylene terephthalate (PET) segment witnessed the fastest growth due to its longevity, clarity, and recyclability, rendering it an apex option for packaging applications in food, beverages, and consumer goods.

By product analysis, the containers segment held the largest share owing to containers being important for packaging a broad gamut of commodities, including food, beverages, cosmetics, and pharmaceuticals, due to their longevity and safeguarding attributes.

US Rigid Thermoform Plastic Packaging Market Segmentation
By Material Outlook (Volume Kilotons, Revenue USD Billion, 2020-2034)

Polyethylene Terephthalate (PET)
Polyvinyl Chloride (PVC)
Polystyrene (PS)
Polypropylene (PP)
Polyethylene (PE)
Others

By Product Outlook (Volume Kilotons, Revenue USD Billion, 2020-2034)

Blister Pack
Clamshells
Trays & Lids
Containers
Others

By Application Outlook (Volume Kilotons, Revenue USD Billion, 2020-2034)

Food & Beverages
Electronics
Personal Care & Cosmetics
Pharmaceuticals
Homecare
Others

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Key Drivers

The US food and beverage industry is speedily augmenting, and more packaged foods are generated; the requirement for dependable packaging solutions is surging. As per the US Department of Agriculture, in 2021, the industry engaged 1.7 billion people, portraying the augmentation of the food and beverage industry. Rigid thermoform plastic packaging provides outstanding safeguarding, sustaining the freshness and standard of food commodities.

A growing inclination for online shopping because of ease, effectiveness, and superior prices has generated a demand for packaging that ascertains safeguarding during transit and sustains product standards. Rigid thermoform plastic packaging is appropriate for e-commerce as it offers strong safeguarding against injury while staying weightless and economical.

US Rigid Thermoform Plastic Packaging Market Report Highlights

✔︎ Based on product, the container segment dominated the US rigid thermoform plastic packaging market share in 2024 due to the growing demand for efficient and reliable packaging solutions in the food & beverages industry.

✔︎ By material, the polyethylene terephthalate segment is expected to witness the highest growth rate during the forecast period due to its several advantages, such as durability, clarity, and recyclability.

✔︎ A few global key market players are Amcor plc, Anchor Packaging LLC, Constantia Flexibles, D&W Fine Pack LLC, Display Pack, EasyPak, Genpak LLC, Huhtamaki Group, Pactiv Evergreen Inc., Placon, Sabert Corporation, Sealed Air, Sonoco Products Company, and WINPAK LTD.

FAQ's
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